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jamesjedi's Avatar
 
Join Date: Aug 2004
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Silly Bilstein Assembly question?

Hi,

Hoping for some help. I just bought a pair of Bilstein spindles that have been raised. I have the inserts and the covers.

I don't have a bump stop....is there a different one to buy to help lower the car? Any other parts needed? Roll pin?

I have never assembled one of these before. THANKS!!

Old 04-11-2014, 01:30 PM
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What year?

If a 3.2, There are no bumpers/cushions.

As far as "bump stops" I assume you purchased "raised" spindled struts to lower your car, in that case, you need the bump stop kit sold by our host. Pretty straight forward swap of the OEM bolt then insert the bump stops( spacers ) then the longer supplied bolts.

If you want to lose some weight, go to the Audi dealer and get some rubber dust covers to replace the heavy Bilstein metal dust covers. Sorry, forgot the part number.

Jim
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Old 04-11-2014, 06:51 PM
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Thanks for the reply.

After an hour of looking I found this:

Quote:
Originally Posted by 87 clubsport View Post
Steve, I check my car with revalve Bilstein insert without bump stop, just insert and dust cover, is it ok to run like this, also how to torque the insert to camberplate, impact wrench? use normal wrench will turn the nuts and insert shaft together. thanks

You need those bumpstops to protect the shock from internal damage. If they bottom out, even momentarily, the piston at the end of the shock rod strikes the floating piston that separates the oil from the nitrogen chamber and they will mix. Instant dead shock.I use an impact gun to set the 55 lbs-ft, but I've been doing this for a long time and I know my equipment very well.

You can use a set of channel locks (or big vise grips) to hold the concave washer and torque it to spec.
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Old 04-12-2014, 03:59 AM
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Well, mine and many others do not use the bump stop. You should take care where you drive in any case, like to low riders going over bumps. I am always cautious over bumps, screw the driver behind me they can wait.

If it bothers you, I would call bilstien and ask directly if it is needed or not, do let them know it was raised.
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'85 Carrera Targa
Factory Marble Grey/Black * Turbo Tail * 930 Steering Wheel* Sport Seats * 17" Fuchs (r) * 3.4 * 964 Cams * 915 * LSD * Factory SS * Turbo Tie Rods * Bilsteins * Euro Pre-Muff * SW Chip on 4K DME * NGK * Sienes GSK * Targa Body Brace
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Old 04-12-2014, 08:33 AM
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Thanks for the replies.

I think I will use one. I will cut it, not sure how much. I cant help but think it has a purpose. Possibly call Bilstein on Monday.
Old 04-12-2014, 01:17 PM
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Called Bilstein...no answer. Elephant racing has them and the roll pin. Chuck recommends that they be used. Cutting them depends on the setup.

Old 04-17-2014, 01:23 PM
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