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Registered
Join Date: Jun 2003
Location: Fresno, CA
Posts: 7,790
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Dropped My Engine this Weekend - Easier than I was expecting
I dropped my engine this weekend. This is related to my PMO install that I am currently working on. I decided to drop the engine and do the clutch as well as retrofit the fuel lines (including tunnel).
I read as many posts as I could to get prepared. I think that my drop was easier than sum because I removed the CIS prior to dropping the engine. Also, my car is a '74 so there is less CIS stuff to remove. I figured that I could pull this stuff off without too much worry since I won't be using it again (and I've removed a few times in the past). I also removed my SSI's prior to dropping because I needed to take them in to get an oxygen sensor welded on. I made a platform that had various blocks to support the main case and also had two 4x6 blocks that sat under the heads. I made sure the case was fully supported as I did not want the heads to be supporting the engine. I screwed the platform to a furniture dolly and then set on top of a rolling jack. The platform was 30" wide (needed to reach heads) and 22" long. It took a couple of hours to disconnect everything (including the axles) and for the most part was very easy (I did this a few days in advance). It took a couple more hours to remove the exhaust since I didn't have the proper tool (I have since acquired the special SSI tool). One word of advice....Put a secondary dolly near the end of the transmission. I'm very glad I did because when I pulled the engine a few inches back to clear the tunnel, the trans immediately dropped and landed on the carpeted dolly. When it was finally time to loosen the engine support bolts, the entire process to drop the engine took about 20 minutes. I had the car jacked up both front and rear approximately 24" at the torsion bars. Once I started lowering the engine, I lowered the front of the car to give me more rear height via angle of the car. I also had to remove the rear lower valance to get a bit more clearance. Here's a few pics of the process: ![]() ![]() ![]() ![]() ![]()
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Registered
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...and you're tempted to crawl into the engine bay and take a selfie...
congrats!
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1984 911 Carrera Coupe - 32C #73 - M64/05 1998 E36 M3 4dr 2006 Sienna 5dr - the hauler 2004 Lexus GX470 2010 Cannondale Caffeine II - Lefty |
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resident samsquamch
Join Date: Oct 2005
Location: Cooterville, Cackalacky
Posts: 6,815
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Well done!!!
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-jeff back in the saddle: '95 993 - just another black C2 *SOLD*: '87 930 GP White - heroin would have been a cheaper addiction... "Ladies and Gentlemen, from Boston Massachusetts, we are Morphine, at your service..." - Mark Sandman (RIP )
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Registered
Join Date: Jun 2003
Location: Fresno, CA
Posts: 7,790
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Registered
Join Date: Aug 2008
Location: sectors R&N, SE Pa
Posts: 3,117
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Quote:
![]() Congrats.
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Dan '87 Targa Carrera 3.2 - Fabspeed Cat Bypass, M&K Muffler, SW Chip Venetian Blue |
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Registered
Join Date: May 2005
Location: Houston
Posts: 5,472
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Congrats!
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Ole Skool - wouldn't have it any other way |
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Porsche fanatic
Join Date: Mar 2005
Location: Forks Twsp PA
Posts: 1,279
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Congrats! If you did this alone, great job for first-timer.
No need to remove heat exhangers, the flat surface is a good place to support weight of engine and it's stable. While you have it out, recommend you change plugs, adjust valves, change all the O-rings in the triangle of doom on top back i.e. do all the maintenance you can do with it out, much easier.
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'56 Speedster Guards Red '74 911 IROC- 3.2L, 22/28 tbars, 22 sways, Bilsteins, Big Reds, Seineshift, headers/M&K, slicks, 17" Fuchs, SW '95 993 -H&R coilovers, turbo sways, GT2 wing, Fabspeed '74 911 Targa, 87 944T, '75 911 Anniversary Edition-sold |
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Smoove1010
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A no-drama drop - well done! No shortage of while-you're-in-there's...
GK |
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Registered User
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I have no need to drop mine but all these recent drop threads are giving me the itch!
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1976 911S MidYear Fever is alive and well. |
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Registered
Join Date: Jun 2003
Location: Fresno, CA
Posts: 7,790
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Quote:
I know I didn't need to remove the heat exchangers but I needed to have an oxygen sensor bung welded on - I brought them in to work since we have expert stainless welders here. Also, I had exhaust leaks so I needed to remove and replace gaskets. Valves will be later this week. Even though I adjusted about 2 months ago, I want to re-check everything and engine out will make it a little easier. All the other items + some. I'm tired of leaks. I plan to spend a couple of hours each night this week cleaning & cleaning & re-cleaning. I have a few things to install for the Electromotive and I don't want to drill for the cam sync sensor or any other sensors until I have a spotless engine (and work space) to work on. I'm dropping off the flywheel to be re-surfaced tomorrow. It looks like it won't need much, if anything. Thanks for all the tips (this thread and all the others out there)! |
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Registered
Join Date: Dec 2009
Location: Wayne, PA
Posts: 2,010
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How about a new sound pad for the engine compartment while the engine is out? Serious bang for the buk!
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Christopher Mahalick 1984 911 Targa, 1974 Lotus Europa TCS 2001 BMW 530i(5spd!), Ducati 900 SS/SP 2006 Kawasaki Ninja 250, 2015 Yamaha R3 1965 Suzuki k15 Hillbilly, 1975 Suzuki GT750 |
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Registered
Join Date: Jun 2003
Location: Fresno, CA
Posts: 7,790
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Quote:
Any suggestions for removing the old glue? I was thinking of trying a product that I have that is used for graffiti removal. I will also use a plastic scraper and at least get the surface as smooth as possible. I'm also looking for something that I might use to finish off the exposed edge of the sound pad (like a rubber molding or something). I was thinking of going to the wrecking yard and picking up a door molding or something (preferably light) that I can cut and use as a cover for the top edge that you usually see. |
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Registered User
Join Date: Nov 2013
Location: Main Line, PA
Posts: 1,226
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^^^
Curious as well for that and my eventual interior recarpet.
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1985 911 3.2 Carrera Coupe - Constant Project - 2550lbs 2005 E46 M3- Daily Beater - 3350lbs |
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