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Join Date: Jul 2002
Location: Sydney, Australia
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Brake cooling ideas needed

I toasted my front brakes on a tarmac rally last week (Boxster monobloc calipers, gas slotted 3.2 Carrera discs, pagid blue pads on a 1000kg RS replica). One caliper is so bad I'm replacing it.

Never had any problems during extensive use on the track (including a 1 hour race on a 35+ deg C day). The special stage that killed them was 15kms, super twisty and mainly downhill.

Please let me know what brake cooling ducts you have found to work. Pic's would be especially helpful.

Thanks - Ryan

ps: Cold shiver moment - finished stage (max speed just shy of 200kmh), stopped at timimg point, took helmet off, drove onto public road and brake pedal went clunk against the firewall...

Old 10-23-2002, 04:14 PM
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The nicest ducts/diffusers I have seen are these from S-Car-Go





They are not cheap.

The root cause of your brake failure is insufficient rotor mass, the ducts will help, as will Ti or ceramic insulators and high temp fluid and more agressive pads like Pagid RS4-4 Orange & RS-14 Black.

If it only happens in that one situation then the solution is to add misters like the rally guys do, bigger rotors(IMO the best all around solution) or don't do that anymore(My MDs solution)
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Last edited by Bill Verburg; 10-23-2002 at 04:26 PM..
Old 10-23-2002, 04:22 PM
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This site also has those fancy carbon pieces for brake cooling...... AJ-Usa also sells scoops and hub adapters... as well as many others im sure
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Last edited by TimT; 10-23-2002 at 04:46 PM..
Old 10-23-2002, 04:43 PM
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Re: Brake cooling ideas needed

Quote:
Originally posted by obrut
I toasted my front brakes on a tarmac rally last week (Boxster monobloc calipers, gas slotted 3.2 Carrera discs, pagid blue pads on a 1000kg RS replica). One caliper is so bad I'm replacing it.
...
ps: Cold shiver moment - finished stage (max speed just shy of 200kmh), stopped at timimg point, took helmet off, drove onto public road and brake pedal went clunk against the firewall...
According to some, the Boxter calipers are not a good match for the Carrera rotors and are in fact worse than Carrera calipers on Carrera rotors.
I kept track of my brake temps (measured on the back of the brakepads) once and to my surprise they got the hottest in the paddock. My codriver had been using the brakes when he pulled into the paddock to park. Using the brakes had left the pads in contact with the rotor while it was parked and the heat from the rotor just soaked into the pad - and the brake fluid. Your stop at the finish stage is what boiled your fluid I bet.
The OG Racing Cool Brake (tm) kit has the largest hose (3") of the ones that mount the scoop under the control arm. They also have the hub block off plate lacking in some kits. If your racing is on rough or gravel road stages the under-the-control-arm scoops might be in harms way.
-Chris
Old 10-23-2002, 04:45 PM
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Potomac region's own Mr McGiver (Kurt Micklewait) developed a water spray system for his front calipers; seems he got the idea from watching the truck racing from Europe. Amazingly, the system works very well. He does drive a 912 on the track, so his terminal speeds aren't that extreme, but the system appears to work pretty well. Now, the good part, he sourced all the material from "stuff" he had hanging around the house. All we can do is shake our (collective) heads in amazement. . .
Old 10-23-2002, 04:50 PM
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These are from Smart Racing:
Attached Images
File Type: jpg smart racing brake ducts.jpg (23.3 KB, 863 views)
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Old 10-24-2002, 11:08 AM
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This is somewhat home grown but we have a master at making things on this forum. Condisering you are in Oz and might not want to ship things from around the world, the gent below did an excellent job at making his own ducting:

Project little reds

and

Project little red, part deux
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Old 10-24-2002, 11:23 AM
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Ryan,

It sounds like a brake pad issue, and not a caliper issue! Pagid Blues are NOT racing pads, but rather a street/autocross pad ... never intended for 45 minutes of continuous use at DE events!
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Old 10-24-2002, 01:41 PM
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"Potomac region's own Mr McGiver (Kurt Micklewait) developed a water spray system for his front calipers; seems he got the idea from watching the truck racing from Europe. Amazingly, the system works very well. He does drive a 912 on the track, so his terminal speeds aren't that extreme, but the system appears to work pretty well. Now, the good part, he sourced all the material from "stuff" he had hanging around the house. All we can do is shake our (collective) heads in amazement. . ."

Not sure what Mr. Micklewait is using, but we have a mobile misting system MPC) many race teams have used for just this purpose (e.g. TransAm Jag team and ALMS Banana Joes MG/Lola).

Here's a setup on a locally-tracked 930:



Sherwood Lee
http://members.rennlist.org/911pcars
www.seinesystems.com/MPC-Home.htm

Old 10-24-2002, 02:16 PM
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