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Uno Dei Molti Porschisti
 
BarryJB's Avatar
 
Join Date: Feb 2004
Location: Elfin Forest, CA
Posts: 332
How to R&R flapper box cables at control lever end?

Greetings all,
I feel like an idiot asking about this... ...

It appears it must be obvious to others as I cannot find any description of how to remove & replace the Bowden cables at the control levers, in spite of all threads here on heater cables & flappers... nothing relevant in the Bentley or Haynes either... I pulled the handbrake lever assembly up without disconnecting any cables to inspect it before tackling the actual project (which is to replace the whole lever assembly - my handbrake lever has developed a crack one side after 380,000 miles!)...

Mine is an '85 with manual heat, one flapper lever either side of the handbrake lever. The flapper cables pass through holes in the bottom of the levers, then are twisted around themselves to form an elongated loop - not the formed round end for the pin setup like 87-89 cars.

The cables shown for sale by our host for '85 have a long tail after a twist.

Those long tails are not present in my car... if they were ever there, they were cut off after installing.

Sooo...

1. Is the long tail to assist a one-time installation (with fingers?), and has to be cut it off after to avoid it fouling the tube end?

2. On an installed cable with no long tail, will the twist still wind/snap off & on with needlenose pliers (i.e., cable is reusable), or does the loop have to be cut to remove it, and a new cable used?

Many thanks!

vbr
Barry

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85 Carrera Coupe, OBD-I 993 3.6 conversion (bottomless list of mods)—425k+ miles. 100k on the 3.6, zero blue smoke, but oh the leaks... two broken 915s But G50 and all the other bits going in early 2024
Consolation & stealth vehicle: 05 Mercedes E55 AMG S211 "No one will suspect the Spa... silver station wagon".
Old 06-08-2015, 11:12 AM
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john walker's workshop's Avatar
 
Join Date: Mar 2001
Location: Marysville Wa.
Posts: 22,431
I cut all but 1/2" of that section off. They still twist to lock just fine with your fingers.
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Old 06-08-2015, 11:16 AM
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Uno Dei Molti Porschisti
 
BarryJB's Avatar
 
Join Date: Feb 2004
Location: Elfin Forest, CA
Posts: 332
John,
Now looking forward to next weekend's activities - if my p-brake lever doesn't completely snap off in meantime .
GREATLY appreciated!
Barry

Quote:
Originally Posted by john walker's workshop View Post
I cut all but 1/2" of that section off. They still twist to lock just fine with your fingers.

__________________
85 Carrera Coupe, OBD-I 993 3.6 conversion (bottomless list of mods)—425k+ miles. 100k on the 3.6, zero blue smoke, but oh the leaks... two broken 915s But G50 and all the other bits going in early 2024
Consolation & stealth vehicle: 05 Mercedes E55 AMG S211 "No one will suspect the Spa... silver station wagon".
Old 06-08-2015, 12:02 PM
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