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Help Fixing Broken Alternator Hub Extension Vane "Rivet"

I took my fan and alternator out tonight. In doing so, one of the "rivets" that holds the metal vane to the plastic hub extension bolting up to the back of the alternator is broken.

Any suggestions on how to fix this? Can I just use a pop rivet? Drill out what's there and replace with a bolt and nut?




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1987 911 Carrera coupe - Guards Red
2010 997.2 C4S 6-Speed
2005 Mini Cooper Convertible (R52) - Wife's car
1977 VW Bay Window Camper Bus
Old 08-31-2015, 09:35 PM
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For what it's worth, on my SC the vanes were a bit loose and rusty so I just drilled out the rivets, sand blasted and painted the vanes and then reattached them to the plastic cone with new rivets and washers on the inside of the plastic cone. Worked like a champ.
Old 08-31-2015, 09:51 PM
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Pop rivet and suitable washer on the inside works fine
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1972 911T Coupe with a '73E MFI engine and 'S' pistons
10 year resto mostly completed, in original Albert Blue.

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Old 08-31-2015, 10:20 PM
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Yep I had the same problem. I just put in new rivets on mine too works just fine.
Old 09-01-2015, 05:55 AM
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Sweet. Thanks everyone!
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1987 911 Carrera coupe - Guards Red
2010 997.2 C4S 6-Speed
2005 Mini Cooper Convertible (R52) - Wife's car
1977 VW Bay Window Camper Bus
Old 09-01-2015, 06:16 AM
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Just thought I'd follow up here. I drilled out both rivets and removed that vane entirely. I took this as an opportunity to clean both of them up a bit and paint them.

When reinstalling, I used 3/16" diameter rivets with a 1/8" grip range. On the back side I used a single 5mm flat washer. I think the result looks great!
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1987 911 Carrera coupe - Guards Red
2010 997.2 C4S 6-Speed
2005 Mini Cooper Convertible (R52) - Wife's car
1977 VW Bay Window Camper Bus
Old 09-02-2015, 06:30 AM
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Looks awesome! You put both vanes back on correct? That's really important.
Old 09-02-2015, 07:47 AM
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Hi gazzer,

Yup! Both are on. It's just hiding behind the other one in the pic.
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1987 911 Carrera coupe - Guards Red
2010 997.2 C4S 6-Speed
2005 Mini Cooper Convertible (R52) - Wife's car
1977 VW Bay Window Camper Bus
Old 09-02-2015, 07:50 AM
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My vane is broken.....any idea where I can get new one?????
Old 04-12-2018, 01:33 PM
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Try dcauto in North Carolina they can probably get you a good used one. There's also a famous dismantler in northern CA that my old brain cannot conjure right now. The googleplex should be able to find them for you.
Old 04-12-2018, 06:43 PM
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Quote:
Originally Posted by dynosoar1 View Post
My vane is broken.....any idea where I can get new one?????
I’d say put out a wtb ad on this forum. You’ll probably be able to get an entirely different hub extension.

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1987 911 Carrera coupe - Guards Red
2010 997.2 C4S 6-Speed
2005 Mini Cooper Convertible (R52) - Wife's car
1977 VW Bay Window Camper Bus

Last edited by wrxnofx; 04-14-2018 at 09:43 PM..
Old 04-14-2018, 09:41 PM
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