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-   -   CDI current (http://forums.pelicanparts.com/porsche-911-technical-forum/893477-cdi-current.html)

Jonny H 12-12-2015 09:22 AM

Quote:

Originally Posted by mysocal911 (Post 8915044)
Right, but in the Bosch system, once the SCR turns off the capacitor becomes fully
discharged before it gets charged for the next spark. Thus no energy is saved/recovered
from the last spark.The scope waveform shows this.

Thank you Dave. You were the first to point this out way back in post #21. It is the crux of the argument. No charge is saved.

wwest 12-12-2015 09:49 AM

Quote:

Originally Posted by mysocal911 (Post 8915035)
No car manufacturer uses a CDI system anymore, i.e. since the late '70s, and as
such all automotive ignition systems are now inductive discharge ignitions (IDI) for
a number of reasons:

1. The spark duration (dwell time) is longer allowing for better combustion.

No, the clear majority of today's systems are COP, that tiny coil in no way has the ability to "store" power equal to an "old" Kettering system. But then there is no need, no HV wiring, resistance, distributor gap, and "infinite" dwell time in comparison.

2. The rise time of the spark voltage of a IDI is as fast as with a CDI system now,
which was the main reason (fouled plugs) for using a CDI system in the '50s thru
the late '70s.

"..main reason.." No, overcoming the problem of storing enough energy in an inductive system at the high RPM range was. And, using a SS switch, no parallel condenser to limit the rise-time, the Kettering system always has/had a faster rise-time VS CDI.

3. The CDI system is more complex and thus more costly, and less reliable.

Again, no. COP systems of today are just as complex as, say, Jonny's CDI+. And if one were to religiously replicate the legacy Bosch simplistic design with modern day components it would most likely have an MTBF factor at least equal to a COP system.

Take away only the legacy Bosch system's susceptibility to battery overcharge and it's MTBF might well be equal to a COP system.


4. The IDI can achieve much higher spark rates, i.e. higher engine RPM.

well..., no, but with COP there is no need.

5. The cost of a CDI system with the present coli-on-plug would not be practical.

Cost is not the "driving" issue, cost-wise there might be little difference.

On a V8 engine COP "dwell" time is, can be, 8 X that of an older common coil pak inductive system, so much so that the dwell time, dwell initiation, results from a computation in accordance with RPM.

I believe that a modern day CDI system could be designed using COP and have equal reliability and functionality of any modern day COP system. But to what purpose?

wwest 12-12-2015 10:48 AM

Quote:

Originally Posted by Jonny H (Post 8915084)
Thank you Dave. You were the first to point this out way back in post #21. It is the crux of the argument. No charge is saved.

"no charge is saved...."

Okay, for your benefit, let's assume the capacitor does discharge fully, then we're left with "what happens to the energy still in the coil's now collapsing field?"

Any argument/objection to the subsequent half-cycle current flow path I've drawn in RED in the 3 diagrams?

With the 12 volt buss "clamp" diode removed the third diagram most closely replicates the OEM Bosch CDI circuit. How do you not store at least a portion of the coil's remaining energy storage in "the" capacitor??

PS: Your own scope images indicate a significant positive voltage excursion following the negative firing pulse, does this go toward firing the plug a second time or does the power return to the capacitor, or some of both?

http://forums.pelicanparts.com/uploa...1449949724.jpg

wwest 12-12-2015 11:18 AM

Quote:

Originally Posted by Bob Kontak (Post 8903079)
OK so a range of 2 amps up to 3.5.

This is an absolutely ignorance based question. What makes the box draw more amperage?

The simple answer is "RPMs increase and it draws more power because it needs more".

I struggle with this because I am an accountant that fiddles with cars.

Where is the deficit? How does the deficit cause the "box" to suck more current but stops far short of what is available?

Has to apply to all circuits.

My brain pictures a ten amp fuse. It blows for safety reasons but if working properly, the box will only draw 2 to 3.5 amps. Six to seven more amps available but it does not take it. Analog device says "Nah, don't need it. It's there but I don't need it."

What is the basis for this? Can this be explained to a noob?

Is it a simple as "I take what I need"?

Wishing you hadn't ask this question..??

Bob Kontak 12-12-2015 11:55 AM

Quote:

Originally Posted by wwest (Post 8915210)
Wishing you hadn't ask this question..??

Heh-heh. The catalyst of turmoil. The unknowing axis of evil, I am.

Let's take a step back. I got no skin in this game. I am ignorant but still curious.

The initial post/question related to amperage, not voltage.

James Brown posted early on, in-short, "resistance" is what has to be overcome. Amps do that, I think, yes? I believe the answer to my question is that "current has to increase" when resistance increases. Voltage remains constant as there is a cap on that, yet there are fused amps up to ten (let's say). That is what varies.

Jonny says max is around three. That tells me that as RPM's increase, resistance increases but the CDI box only needs to use a max of three to do it's job.

If it required four, it would take four.

wwest, you are able to tell me if this is conceptually in the ball park.

Bob Kontak 12-12-2015 12:03 PM

Quote:

Originally Posted by mysocal911 (Post 8915035)
2. The rise time of the spark voltage of a IDI is as fast as with a CDI system now,

So it can keep up at high RPM's where Kettering grew tired., yes?

My little bit of reading says the CDI delivers a squillion volts but only for a micro second.

So IDI has a degree of lower voltage at the spark plug tip, but delivers a nice sustained spark all day regardless of rpm.

wwest 12-12-2015 01:11 PM

Quote:

Originally Posted by Bob Kontak (Post 8915254)
So it can keep up at high RPM's where Kettering grew tired., yes?

YES!

My little bit of reading says the CDI delivers a squillion volts but only for a micro second.

Most CDI designs provide a spark duration of 200-300 microseconds, but that is all that is required. Inductive systems, traditionally, provided up to a millisecond of spark duration at idle.

So IDI has a degree of lower voltage at the spark plug tip,

Yes, for Kettering systems of our car's era, IDI, No, the opposite is he case.

but delivers a nice sustained spark all day regardless of rpm.

Yes, see the link

The traditional problem with the Kettering/inductive system is that as RPMs climb there is less and less time to overcome the inductive impedance (***1) and store enough charge. The coil design therefore must be a compromise between not overcharging it at low RPM but having the inductive impedance still remain low enough that it can be fully charged at maximum RPM.

Even with the most optimal design compromise most inductive system's charge level will decrease with RPM, eventually reaching a point where no spark is struck.

So power draw decreases with RPM.

The distinct advantage of an inductive system is FAST initial HV rise-time

CDI, on the other hand, has a relatively slow HV rise-time, but can be designed to maintain maximum power storage beyond what most ignitions required historically.

***1: Inductive Impedance: a coil of wire's "resistance" to allowing a change in the amount of current flowing through it.

The "400kV is probably a typo, 40kV is more likely.

All About Ignition System: Direct Ignition.

wwest 12-12-2015 01:25 PM

Quote:

Originally Posted by Bob Kontak (Post 8915246)
Heh-heh. The catalyst of turmoil. The unknowing axis of evil, I am.

Let's take a step back. I got no skin in this game. I am ignorant but still curious.

The initial post/question related to amperage, not voltage.

James Brown posted early on, in-short, "resistance" is what has to be overcome. Amps do that, I think, yes? I believe the answer to my question is that "current has to increase" when resistance DECREASES (increases). Voltage remains constant as there is a cap on that, yet there are fused amps up to ten (let's say). That is what varies.

Jonny says max is around three. That tells me that as RPM's increase, resistance DECREASES(increases) but the CDI box only needs to use a max of three to do it's job.

If it required four, it would take four.

wwest, you are able to tell me if this is conceptually in the ball park.

Except for the resistances "increase", yes.

The 12 volt supply buss "sees" a decreasing resistance with increasing RPM and/or engine loading.

Jonny H 12-12-2015 01:47 PM

Quote:

Originally Posted by wwest (Post 8915180)
"no charge is saved...."
Okay, for your benefit, let's assume the capacitor does discharge fully, then we're left with "what happens to the energy still in the coil's now collapsing field.

PS: Your own scope images indicate a significant positive voltage excursion following the negative firing pulse, does this go toward firing the plug a second time or does the power return to the capacitor, or some of both?

'For my benefit'? Seriously?

I explained this in detail in post #62. I will try to do so again:

After the initial negative -360V pulse, the positive voltage rise to around 200V DOES charge the cap and would most likely cause a 'smaller' second spark. So yes, the energy from the coil went into the capacitor. Unfortunately though, the energy reverse charged the cap and then the SCR switched off.

What happens when the inverter tries to positively charge a reverse charged cap? it effectively short circuits it and thus it discharges. What happens to the energy? It is converted to heat.

Therefore the energy is not saved, it is wasted as heat.

wwest 12-12-2015 02:37 PM

Oops, sorry, I was wrong to be using the 2nd half-cycle to recharge the capacitor, it's the second half-cycle that reverse charges the capacitor and thereby keeps the SCR fired until the coil field fully collapses.

But what happens once the SCR stops conducting....??

dad911 12-12-2015 02:50 PM

And does ELI the ICE man come into play here? SmileWavy

wwest 12-12-2015 03:00 PM

Quote:

Originally Posted by dad911 (Post 8915395)
And does ELI the ICE man come into play here? SmileWavy

Yes, thanks, I have neglected to note that the peak current flow co-insides with highest rate of rise/fall of the voltage, 90 degrees out of phase. I should have been referring to the second half-cycle of the current flow waveform.

Obviously I should spend more time reading to comprehension the material I link as reference.

Jonny H 12-12-2015 03:05 PM

Quote:

Originally Posted by wwest (Post 8915383)
Oops, sorry, I was wrong to be using the 2nd half-cycle to recharge the capacitor, it's the second half-cycle that reverse charges the capacitor and thereby keeps the SCR fired until the coil field fully collapses.

But what happens once the SCR stops conducting....??

I just said in the last post. The inverter starts charging the cap but it is reverse charged so it effectively gets shorted out. The negative charge is goes back into the inverter, thus is wasted as heat.

Anyhow, why are you asking me, I 'don't know beans' remember? ;)

wwest 12-12-2015 03:15 PM

"..capacitor voltage progresses again below zero to about -100V."

"...about -100V...."

"About..." The variable, energy returned to BOOTSTRAP the next charge cycle.

http://forums.pelicanparts.com/uploa...1449965699.jpg

wwest 12-12-2015 03:28 PM

Quote:

Originally Posted by Jonny H (Post 8915419)
I just said in the last post. The inverter starts charging the cap but it is reverse charged so it effectively gets shorted out.

The negative charge is goes back into the inverter, thus is wasted as heat.

Anyhow, why are you asking me, I 'don't know beans' remember? ;)

"...wasted as heat..." NOT! read above post...

Bob Kontak 12-12-2015 03:35 PM

Quote:

Originally Posted by wwest (Post 8915317)
Except for the resistances "increase", yes.

The 12 volt supply buss "sees" a decreasing resistance with increasing RPM and/or engine loading.

I am a simpleton when it comes to this. Can you take two seconds and ramp it down to simpleton level so I can get a rough handle on it?

I say resistance rises, I think. You say nope and then carry on.

Why can't you drop it down a notch and help folks who want to "sort-of" understand? This has to be simple stuff for you. Take a minute for the team. Why does it decrease?

wwest 12-12-2015 04:09 PM

Quote:

Originally Posted by Bob Kontak (Post 8915462)
I am a simpleton when it comes to this. Can you take two seconds and ramp it down to simpleton level so I can get a rough handle on it?

I say resistance rises, I think. You say nope and then carry on.

Why can't you drop it down a notch and help folks who want to "sort-of" understand? This has to be simple stuff for you. Take a minute for the team. Why does it decrease?

In this case resistance is a holding back of current flow, like water flowing in a 2" pipe with a 1" tap. Pressure ("E", voltage) constant, but 1" restriction to flow.

100W 120 VAC bulb, ~100 ohms resistance, 1 amp current flow.

200W, 50 ohms resistance, 2 amps flow at 120 VAC

The more plug firings/second the more often the power used to fire the plug must be replenished. The resistance to current flow that is "seen" by the 12 volt buss goes lower and lower as the firing rate increases.

Bob Kontak 12-12-2015 04:37 PM

Quote:

Originally Posted by wwest (Post 8915506)
The more plug firings/second the more often the power used to fire the plug must be replenished. The resistance to current flow that is "seen" by the 12 volt buss goes lower and lower as the firing rate increases.

So the pipe is not as pinched off.

Let me do some research on the light bulb example you provide. Best I swim there. Shallower waters.

Thanks.

Bob Kontak 12-13-2015 05:01 PM

Just ran across my last interview of and last question set to wwest.

Sums it up. It is what it is, right or wrong.

Check it out. wwest could be an educator. He is not. Why not?

Lack of persuasion. 55 seconds in.

<iframe width="560" height="315" src="https://www.youtube.com/embed/LRitr8RYsh4" frameborder="0" allowfullscreen></iframe>

ischmitz 12-13-2015 08:36 PM

woooooow - amazing reading through this - my head is spinning and I only skimmed page #1 and #4.

To answer the OP question:

At 6500 RPM I have seen anything from 2.3 Amps to 3.3 Amps of current draw for different boxes on the bench. Most boxes do ~2.& Amps and the current goes down slightly as the box comes up to operating temperatures. A typical reduction is about 0.2 Amps.

The differences are due to "........" (insert your smarts here).

My observation is that differences in DC/DC converter frequencies and differences in losses at the main cap are the two main components that "move the needle". What's interesting is that with raising temperature a poor capacitor becomes less ideal (more losses) yet current consumption goes down. The loss (heat) is mostly observed in T1 - the main transistor of the DC/DC converter.

My data is based on more than 300 boxes I tested. No difference between 3-pin and 6-pin. That is expected as their DC/DC portion is identical.

Ingo


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