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-   -   CDI current (http://forums.pelicanparts.com/porsche-911-technical-forum/893477-cdi-current.html)

wwest 12-15-2015 01:57 PM

Quote:

Originally Posted by rick-l (Post 8918742)
I don't know why but this is for Wild Willy on why very little energy is returned to the storage capacitor.

The CDI coil is a transformer. Ideally, a transformer stores no energy. Energy is transferred immediately from input to output.

Yes, Ideally.... But in our case the coil/transformer use is unique and far from transformer ideal.

"...Energy is transferred immediately....."

And if there is no instantaneous "load" on the secondary..??!!

In page 22 of the linked article the author states that prior to spark generation the coil used has "stored" 53mJ, 33mJ of which is eventually "burned" in the spark. Of the difference, some is due to the poor efficiency of the "I" core transformer, that which remains is consumed in subsequent LCR oscillations within the transformer since both primary and secondary are open circuits.


All physically realizable transformers do store some energy however.
  1. magnetizing inductance represents energy stored in the finite permeability of the magnetic core
  2. leakage inductance.
This is what I think happens.

When the 400 volts is presented to the primary of the transformer the spark starts and uses all the energy in the capacitor.

"...uses all of the energy..."

With SCR firing ALL of the voltage stored in the capacitor, less minor losses, is "impressed" across the coil primary. Over time, period determined by XL of the "coil", the primary current flow will rise until the point wherein the plug firing voltage is reached. Once the plug fires the "coil" becomes an actual transformer. Per the article, at 400 volts the capacitor charge was 92mJ, only 10mJ of which will be "burned" during the initial plug firing cycle. The magnetic field will now collapse, reverse charging the capacitor to 200 volts, ~40mJ. The SCR has switched off and absent a current flow path for the reverse voltage charged capacitor it remains with a 200 volt/40mJ charge.

(Bosch path diverses [***1])

But, the bridge rectifiers are now forward biased so we have a very low resistance path for charging the coil primary yet again, the 5mJ spark results.

But wait, that still leaves us with ~35mJ deficit...!

So, now we have another magnetic field collapsing, which results in the capacitor be charged yet again, 100 volts, mJ....., in the positive direction.


This voltage also starts to charge the magnetizing inductance, the inductor in parallel with the ideal transformer in a model.

When the energy in the storage cap is depleted the magnetizing inductance continues to draw current from the node. This charges the .01 uF snubber capacitor.

When the current drops to zero the SCR shuts off and the fly back takes over and charges everything back up

***1. The capacitor now has a 200 volt, ~40mJ(***2), reverse charge. This also forward biases the rectifying diode(s) but the XL of the inverter secondary constrains the rise of current flow for a rapid discharge so no second spark can be had.

So what happens to this 40mJ charge...

1. The inverter restarts...?

2. The inverter doesn't restart until the reverse charge current flow through the secondary has abated.

Note: The circuit is almost totally reactive, no substantive resistive element to dissipate the 40mJ as heat.

***2. Actual charge level is dependent on the level of energy expended in the previous arc.

T77911S 12-16-2015 05:34 AM

west.
why wont you answer the original question

HOW MUCH CURRENT DOES THE CD DRAW?

Bob Ashlock 12-16-2015 07:54 AM

I realize that this discussion has evolved into banterings about the theory of operation of these units. However, the 'original question' was answered by Bob Kontak on the first page of this thread. He said "OK so a range of 2 amps up to 3.5". Jonny H also answered the question.

Backing that up, observing hundreds of these units I have repaired, they typically draw about 1.2 - 1.6 A at idle. At 8000 rpm, they usually draw just under 3A, although occasionally I see around 3.2A

I do recommend adding a 5A fuse in-line with the power feed to these units. Although the discharge capacitor is the most common failure (due to age/degradation), the next common problem is shorted components and burned-open pc-board traces due to (a) over-voltage events in the vehicle caused by faulty charging system or removal of battery while running and (b) reverse-voltage events caused by accidental reverse polarity connection of the battery on jump-start. This is an 'instant killer' for these units. The fuse is cheap insurance against an otherwise expensive repair of the unit.

Hope this was helpful.

T77911S 12-16-2015 08:50 AM

the thing is WEST has been spouting off at the mouth about his knowledge of these things, even insulting people, but has yet to answer the original question, which BTW he disputed when it was answered, which started this off topic argument.

so west

how much current does the CD draw?

wwest 12-16-2015 08:54 AM

Quote:

Originally Posted by Bob Ashlock (Post 8920184)
I realize that this discussion has evolved into banterings about the theory of operation of these units. However, the 'original question' was answered by Bob Kontak on the first page of this thread. He said "OK so a range of 2 amps up to 3.5". Jonny H also answered the question.

Backing that up, observing hundreds of these units I have repaired, they typically draw about 1.2 - 1.6 A at idle. At 8000 rpm, they usually draw just under 3A, although occasionally I see around 3.2A

I do recommend adding a 5A fuse in-line with the power feed to these units. Although the discharge capacitor is the most common failure (due to age/degradation), the next common problem is shorted components and burned-open pc-board traces due to (a) over-voltage events in the vehicle caused by faulty charging system or removal of battery while running and (b) reverse-voltage events caused by accidental reverse polarity connection of the battery on jump-start. This is an 'instant killer' for these units. The fuse is cheap insurance against an otherwise expensive repair of the unit.

Hope this was helpful.

In the case of a reverse battery a solid state component will blow long before a 5A fuse can melt open. And in the over-voltage case the incoming power shifts, concentrates, in the 82V high wattage zener which overheats and fails, allowing the flyback voltage to exceed the 2N3055 rating.

wwest 12-16-2015 08:57 AM

Quote:

Originally Posted by T77911S (Post 8920255)
the thing is WEST has been spouting off at the mouth about his knowledge of these things, even insulting people, but has yet to answer the original question, which BTW he disputed when it was answered, which started this off topic argument.

so west

how much current does the CD draw?

I really don't know, don't remember, and my '78 is out on long term loan, wife's nephew in Montana.

And I haven't disputed anyone's input on this matter, just added the FACT that it rises with engine RPM and engine load, the latter statement being the reason for the follow-on posts.

Ronnie's.930 12-16-2015 09:01 AM

Quote:

Originally Posted by wwest (Post 8920265)
Depends....

http://www.sqlsoldier.com/wp/wp-cont.../ITDepends.jpg

Bob Ashlock 12-16-2015 09:05 AM

OK, I've contributed to this with good and helpful information. West has now offered his opinion that my fuse recommendation does not work. Well, big news: It has been tested. It works for me and my customers and that's what is important. I will not contribute any more to this thread as I can see where this is going.

ischmitz 12-16-2015 09:19 AM

Bob, it's just the entertainment factor I get out of this..... real-world data more often than not gets contradicted by arm-chair engineers with all their outdated pre-school knowledge and wild theories based on stuff they found online. Pretty funny.

It's always refreshing when someone confirms what really is going on. In the end data doesn't lie regardless of all the numbo-jumbo that some come up with.

Cheers,
Ingo

T77911S 12-16-2015 10:41 AM

Quote:

Originally Posted by Bob Ashlock (Post 8920280)
I will not contribute any more to this thread as I can see where this is going.

how many times has someone said THAT about a west thread, even me.

wwest 12-16-2015 12:19 PM

Quote:

Originally Posted by Bob Ashlock (Post 8920280)
OK, I've contributed to this with good and helpful information. West has now offered his opinion that my fuse recommendation does not work. Well, big news: It has been tested. It works for me and my customers and that's what is important. I will not contribute any more to this thread as I can see where this is going.

I'm by no means saying that having a 5A inline fast/quick blow fuse to the CDI isn't a good idea. Obviously there can be CDI failures that result in blowing the fuse, which would undoubtedly prevent "cascade" failures.

So, you have customers/others that have installed the 5A fuse... Okay..

Now, how many of that "pool" have had that 5A fuse blow and the CDI subsequently found not be damaged?quently

Bob Kontak 12-16-2015 12:54 PM

Quote:

Originally Posted by Bob Ashlock (Post 8920184)
However, the 'original question' was answered by Bob Kontak on the first page of this thread. He said "OK so a range of 2 amps up to 3.5". Jonny H also answered the question.

Jonny answered it two posts before. I just parroted it back to lead into my dummy question of why does the current rise. What is the "deficit" that has to be overcome and why doesn't the unit take all current available.

James Brown in post #19 mentioned resistance which I took to be an ok answer, even if he was not answering my question directly (not sure - really does not matter) All I was looking for was a simple explanation for all circuits. wwest answered it as well but rolled in complexities of the CDI box. In fact he answered it again later and specifically used the light bulb example James did.

wwest 12-16-2015 01:52 PM

Quote:

Originally Posted by Bob Ashlock (Post 8920280)
OK, I've contributed to this with good and helpful information. West has now offered his opinion that my fuse recommendation does not work. Well, big news: It has been tested. It works for me and my customers and that's what is important. I will not contribute any more to this thread as I can see where this is going.

http://ep-us.mersen.com/fileadmin/catalog/Literature/Application-Guidelines/ADV-P-Application-Information-Semiconductor-Protection.pdf

rick-l 12-16-2015 06:30 PM

Since this thread has detoured south of the border anyway..... Any chance someone with a test setup and an oscilloscope could record the current into (and out of) this thing and post it?

I have always been curious. I would suspect there is some current coming out of the box when it gets charged and also when the spark fires.

Bob Kontak 12-16-2015 07:12 PM

Quote:

Originally Posted by wwest (Post 8920265)
I really don't know, don't remember, and my '78 is out on long term loan, wife's nephew in Montana.

And I haven't disputed anyone's input on this matter, just added the FACT that it rises with engine RPM and engine load, the latter statement being the reason for the follow-on posts.

You said it rises. Plus wrestling and personal degradation down the road.

I asked my simpleton question and you mentioned higher compression as a contributor. Thank you for responding. No one else did.

I think (compression) was more of a shiet storm starter than "rising" voltage/current.

wwest 12-16-2015 08:55 PM

Quote:

Originally Posted by Bob Kontak (Post 8921064)
You said it rises. Plus wrestling and personal degradation down the road.

I asked my simpleton question and you mentioned higher compression as a contributor. Thank you for responding. No one else did.

I think (compression) was more of a shiet storm starter than "rising" voltage/current.

Regrettably so...

"..."rising" current (with RPM & engine load).." supply voltage remains fairly constant.

Apparently compression pressure affects mostly at WOT and low RPM, engine pumping efficiency declines with RPM.

wwest 12-16-2015 09:03 PM

Quote:

Originally Posted by rick-l (Post 8921032)
Since this thread has detoured south of the border anyway..... Any chance someone with a test setup and an oscilloscope could record the current into (and out of) this thing and post it?

I have always been curious. I would suspect there is some current coming out of the box when it gets charged and also when the spark fires.

Just so you know, your '88 has a modern day Kettering (inductive discharge) ignition system.

IIRC I did that with the '78's factory CDI some years ago and posted the results, maybe on another forum. Long discussion with Loren at the time.

rick-l 12-16-2015 10:04 PM

Fixed it for you. Current in a diode goes from anode to cathode. The bottom one I guess you assume the cap is charged by the magnetization and leakage inductance before the SCR turns off.

I'm thinking that red arrow to the left may go back to the battery.

A digital scope capture of the input current would answer a lot of questions.

Quote:

Originally Posted by wwest (Post 8907961)
RED...current flow path.

AS the coil magnetic field collapses, as well it must, the capacitor is partially recharged.

Note that the inverter secondary is effectively SHORTED until the coil field is fully collapsed.

http://forums.pelicanparts.com/uploa...1450335271.jpg


wwest 12-17-2015 09:07 AM

Conventional Versus Electron Flow : Basic Concepts Of Electricity - Electronics Textbook

rick-l 12-17-2015 09:09 AM

typical


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