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imprezasvx
 
Join Date: Oct 2015
Location: Westcoast Canada
Posts: 47
cannot get into gear- 944 S2 cab

Changed the slave cylinder because it had never been changed, the master is about 1year old I think (the slave was defective test driving before and after).

However,
I still have intermittent issues getting into gear. I'll need to pull over, move the shifter around to different gears then try to get into 1st gear. Sometimes I'm close to grinding a gear when shifting (then I stop shifting and leave it in neutral).
When I can get it into gear, release the clutch causes a "clunk" sound around the clutch plate area (back of engine). Sounds like something is worn and not engaging the transmission with the engine quick enough.

I'm thinking shift issue is:
A) shift cable no good- shift issue

Clunk noise is:
B) torsion shaft bearings
C) faulty clutch release bearing

Any ideas?

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1990 944 S2 westcoast
X-mechanic
no Porsche specialty tools- yet
Old 10-31-2015, 03:04 PM
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In the Fires of Hell.....
 
kdjones2000's Avatar
 
Join Date: Oct 2007
Location: Phoenix, AZ
Posts: 3,765
Garage
Your rubber-centered clutch disk has likely lunched itself.

Either become very familiar with your car during the replacement (~12 hours book time), or pay $$$ to have someone do it for you.

Look into the clutch inspection hole in the bell housing and see if little rubber pieces are present.
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PCA Instructor: '88 951S - with LBE, Guru chips, 3Bar FPR, 1.3mm shimmed WG, 3120 lbs, 256 RWHP, 15 psig boost
Old 10-31-2015, 03:09 PM
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imprezasvx
 
Join Date: Oct 2015
Location: Westcoast Canada
Posts: 47
Will do thanks. When replacing the slave, removing the starter came with small flakes of rubber like material.
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1990 944 S2 westcoast
X-mechanic
no Porsche specialty tools- yet
Old 10-31-2015, 03:19 PM
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Bradical's Avatar
 
Join Date: Jun 2014
Location: Lake County, FL
Posts: 820
Quote:
Originally Posted by imprezasvx View Post
Will do thanks. When replacing the slave, removing the starter came with small flakes of rubber like material.
There it is!
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PCA - Florida Citrus Region
Old 10-31-2015, 03:49 PM
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944 addict
 
mytrplseven's Avatar
 
Join Date: Sep 2010
Location: Orlando area
Posts: 2,765
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Perfect time to go with a conventional clutch. Donuts are for coffee.
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3 944's, 2 Boxsters and one Caman S, and now one 951 turbo. Really miss the Cayman.

Some people try to turn back their "odometers." Not me. I want people to know 'why' I look this way. I've traveled a long way and some of the roads weren't paved.
Old 10-31-2015, 04:40 PM
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imprezasvx
 
Join Date: Oct 2015
Location: Westcoast Canada
Posts: 47
Ha, thanks guys. I'll need a couple doughnut breaks with this job.
Guess it's a good chance to do the torsion bar bearings as well.
Looking for the procedures rundown and parts list now.
Anyone know the links? Can't seem to find them for the 944 S2 (checked here, clark's and youtube already).

__________________
1990 944 S2 westcoast
X-mechanic
no Porsche specialty tools- yet

Last edited by imprezasvx; 10-31-2015 at 05:32 PM..
Old 10-31-2015, 04:48 PM
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