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Anthony10370 Anthony10370 is offline
Madman
 
Join Date: Feb 2010
Location: Seattle
Posts: 140
Garage
The Rebuild - Has Begun.

Ok so after getting the engine pulled and on a stand I started disassembling and cleaning it. The reason I am rebuilding is because Cyl #6 had about 6:1 compression with some coolant in the cylinder - so it was probably lower than that due to the volume of the coolant. This lead me to believe the head gasket was blown. All the other cylinders have perfect 8.5:1 based on 14.7 PSIA. The car has 131,828 miles on what I believe to be the original ODO.

Engine on stand:




Here is getting the first head off. I found these nice extended 3/8 drive allen keys which helped with taking the cam off. I forgot to drain the block from the core plugs so I introduced some more coolant and other junk into the cylinder when I removed the head.




Got the fuel injection, water bridge, and oil "seperator" off the top.



Oooo that's some nasty junk. And I'm thinking I need a new starter ring gear.






sludgy oil pan (on the outside):




And after some "brake clean":



Can you tell the difference???:




This is wallnut shell blasting the cylinders using an abrasive blast gun and about 95 psi (60 running psi):



So it turns out that the compression leak was (what I believe to be) mainly from the sparkplug hole. Someone musn't have torqued the sparkplug properly and it backed out 3 or 4 threads and the threads in the head got carboned up stopping the sparkplug from seating all the way and sealing. This also explains why I could hear the "tssst" of the compression leaking so clearly when I was cranking.

But this theory still doesn't explain the coolant in the cylinder.
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1979 Porsche 928 3sp auto, black (gone)
Yamaha FZ6R, Raven Black. (gone)
1997 VW Jetta GLX VR6 swap in. black (gone)
1988 Jeep Cherokee 4.0 lifted, mudders, roll cage, black (wife's)
Old 01-25-2011, 09:58 PM
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