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-   -   Ultimate 930 Distributor, advance, retard, timing, Turbo lag, MSD, mod, thread. (http://forums.pelicanparts.com/showthread.php?t=500986)

smurfbus 12-07-2009 11:32 PM

Guys: Euro fuel is RON and US fuel is RON+MON/2. So euro 98 oct equals about US 93 oct.

Those EGT findings from Thierry are interesting but logical as the heat moves/rises in the headers when retarding timing.

Which datalogger do you use Thierry? I have an LMA-3 in my bike and the EGT does not work on it either.

Speedy Squirrel 12-08-2009 05:09 AM

Why not consider running an EFI with timing control only? That is pobably in the 1000 dollar range. Then you will have timing correction for boost, cylinder head temp, manifold air temp, and engine speed. Plus, you get O2 sensor and data logging. All you have to do is zero out the fuel quantity map and the modifiers. When you are ready to bail out on Jurassic injection, you will be all set.

911st 12-08-2009 07:54 AM

Quote:

Originally Posted by Thierry25 (Post 5051246)
Hello !:)

...here is the advance curve

http://img188.imageshack.us/img188/2...ureavance1.jpg


Thierry,

First, it is great to see something for the first time on the 69EZ's output that might give us a hint as to how it functions.

It is interesting to me that Porsche did not seem to bend the advance curve around TQ peak where we are more sensitive.

From talking w Steve Wong of 911CHIPS.COM and from what I could glean from other resources -25 on boost seems agressive. SW thought -20 was about it. I am not saying this is right or wrong, just offering a point of referance for validation.

What is our confidence that we have the gross timing correct on your chart?

I feel good about the relative timing measurements, just not sure about the gross timing values. That is, 15 deg of boost retard looks good(40-25=15).

Just not sure about hitting -40deg at WOT preboost and -25 deg on boost adds up. -35 and -20 on good fuel with cool intake temps might seem more in line. (The 69EZ adjusts timing for temps).

One way to verify would be to scope it at idle.

OK, I am not an expert on the 69EZ but here is what I have gleaned.

The earliest it can fire is 15 BTDC.

Delay time and Dwell period is calculated by the 69EZ from the earliest timing point depending on temp, boost, rate/RPM.

The earliest point plus the computed delay equals the firing point.

In Start Mode the ignition fires at the earliest firing point of 15BTDC. When RPM exceeds 630, timing shifts to a calculated value of 0 deg +/- 3 w throttle closed.

Thus, if your scope tells you you are firing at at close to 0 deg at idle or +15 when cranking before the motor starts, your timing curve should be dead on. If not that would give you the amount we need to shift the timing curve.

You may have already done all this to build your curve and I may be playing catch up as this is a bit out there for me.


I am also wondering if the C2T's "inductive pulse generator" signel is compatible with and can trigger a programmable MSD?

Keep up the good work! SmileWavy

Thierry25 12-08-2009 11:12 AM

Quote:

Originally Posted by smurfbus (Post 5056186)
Guys: Euro fuel is RON and US fuel is RON+MON/2. So euro 98 oct equals about US 93 oct.

Those EGT findings from Thierry are interesting but logical as the heat moves/rises in the headers when retarding timing.

Which datalogger do you use Thierry? I have an LMA-3 in my bike and the EGT does not work on it either.

Hello

Thanks for the clarification regarding the fuel.

As to the datalogger, I use an INNOVATE LM3 AUX BOX. ........ this device is great as soon as it want to work correctly ! I tried many to time to contact with INNOVATE about this ....I never get any answer :mad: ...anyway, as all others devices were from Innovate, I didn't get any choice and I bought a new LM3 .

Oh you installed an LM3 on your bike ??? interesting .... just curious to know how you connect your laptop PC and launch the measurement while you drive the bike ? :D:D ;)

smurfbus 12-08-2009 11:31 AM

I have Aprilia RSV 1000cc with big bore kit + race exhaust and I log widenband AF on both cylinders to tune them separately. One with LC-1 and the other with LM-1 and the LMA-3 connects both of them and provides 5 more channels, rpm,throttle and so on. LM-1 can log all of the data for 40mins. I originally bought those logging devices for my 2.7 biturbo audi but it's about done tuning wice.

Talking about timing I cant regulate the timing on the bike but on the audi I get almost solid 20 degrees advance with 1.5bar and 9.1 compression with water meth injection helping.

If I ever manage to score a 930 I will try water meth with it too unless someone has proven it bad for these motors.

JFairman 12-08-2009 11:31 AM

[QUOTE=smurfbus;5056186]Guys: Euro fuel is RON and US fuel is RON+MON/2. So euro 98 oct equals about US 93 oct.

According to this octane conversion chart I found online your Euro octane to USA octane calculation is wrong.

It says euro 98 is more like USA 93.5
Octane rating conversions between US and EURO gasoline - M3 Forum 2010 2009 BMW M3 2008 BMW M3 BMW E90 M3 E92

Here's a copy of it from another forum site:
Octane rating conversions between US and EURO gasoline

--------------------------------------------------------------------------------

Here's a set of conversion tables I worked up for octane ratings. The European octane rating is RON, where as the US octane rating is an average of (RON+MON)/2. The following table comes from the following web site:
http://www.btinternet.com/~madmole/R...RONMONPON.html

Formula for converting EURO to US rating
I've also come up with a pretty good formula that approximates US octane rating based on EURO RON rating, and visa versa. The formula is US=RON*(21/22):

EURO RON US (R+M)/2
90 85.9
92 87.8
95 90.7
96 91.6
98 93.5
100 95.5
105 100.2
110 105


Formula for converting US to EURO octane
And reversing that forumula, wet get: RON = US*(22/21)
US (R+M)/2 EURO RON
87 91.1
88 92.2
89 93.2
90 94.3
91 95.3
92 96.4
93 97.4
94 98.5
95 99.5
96 100.6
97 101.6
98 102.7
99 103.7
100 104.8

Thierry25 12-08-2009 11:32 AM

Quote:

Originally Posted by Speedy Squirrel (Post 5056394)
Why not consider running an EFI with timing control only? That is pobably in the 1000 dollar range. Then you will have timing correction for boost, cylinder head temp, manifold air temp, and engine speed. Plus, you get O2 sensor and data logging. All you have to do is zero out the fuel quantity map and the modifiers. When you are ready to bail out on Jurassic injection, you will be all set.


Hello Speedy

Jurassic injection ??? :D:D:D

Of course, that's not a bad idea.

Personnaly, I just want to keep the car philosophy as close as possible to the original car.

It is not possible to change anything inside the EZ69 ignition. But I think it is possible to false some input(s) in order to get desired timing.

Thierry25 12-08-2009 11:39 AM

Quote:

Originally Posted by smurfbus (Post 5057236)
I have Aprilia RSV 1000cc with big bore kit + race exhaust and I log widenband AF on both cylinders to tune them separately. One with LC-1 and the other with LM-1 and the LMA-3 connects both of them and provides 5 more channels, rpm,throttle and so on. LM-1 can log all of the data for 40mins. I originally bought those logging devices for my 2.7 biturbo audi but it's about done tuning wice.

Talking about timing I cant regulate the timing on the bike but on the audi I get almost solid 20 degrees advance with 1.5bar and 9.1 compression with water meth injection helping.

If I ever manage to score a 930 I will try water meth with it too unless someone has proven it bad for these motors.

Interesting measurement setup for your bike !!! You didn't get any problem with humidity or connection ? The Innovate connections are a bit sensitive .... do you share this opinion ?

Your Audi seems to be correctly powered !!!!! ;)

Thierry25 12-08-2009 11:42 AM

Quote:

Originally Posted by JFairman (Post 5057237)
It says euro 98 is more like USA 93.5

Thanks for the chart and clarification !!!:)

So the difference between US93.5 and EURO 98 is quite small ...

JFairman 12-08-2009 11:52 AM

The difference between the 89 and 93 pump octanes we have here is huge.
Just fill your car with 89 sometime and floor it and listen to all the intense crackling and knocking detonation... it's ridiculous and there's no way a 930 engine could tolerate it.

So, I don't see how the difference between 93.5 and 98 would be any less a difference. In fact the difference is .5 more.

Europe has had better premium grade pump gas than the USA ever since Sunoco stopped selling their #260 premium fuel at the pump way back around 1978

Thierry25 12-08-2009 12:54 PM

Quote:

Originally Posted by 911st (Post 5056747)
Thierry,

First, it is great to see something for the first time on the 69EZ's output that might give us a hint as to how it functions.

It is interesting to me that Porsche did not seem to bend the advance curve around TQ peak where we are more sensitive.

From talking w Steve Wong of 911CHIPS.COM and from what I could glean from other resources -25 on boost seems agressive. SW thought -20 was about it. I am not saying this is right or wrong, just offering a point of referance for validation.

What is our confidence that we have the gross timing correct on your chart?

I feel good about the relative timing measurements, just not sure about the gross timing values. That is, 15 deg of boost retard looks good(40-25=15).

Just not sure about hitting -40deg at WOT preboost and -25 deg on boost adds up. -35 and -20 on good fuel with cool intake temps might seem more in line. (The 69EZ adjusts timing for temps).

One way to verify would be to scope it at idle.

OK, I am not an expert on the 69EZ but here is what I have gleaned.

The earliest it can fire is 15 BTDC.

Delay time and Dwell period is calculated by the 69EZ from the earliest timing point depending on temp, boost, rate/RPM.

The earliest point plus the computed delay equals the firing point.

In Start Mode the ignition fires at the earliest firing point of 15BTDC. When RPM exceeds 630, timing shifts to a calculated value of 0 deg +/- 3 w throttle closed.

Thus, if your scope tells you you are firing at at close to 0 deg at idle or +15 when cranking before the motor starts, your timing curve should be dead on. If not that would give you the amount we need to shift the timing curve.

You may have already done all this to build your curve and I may be playing catch up as this is a bit out there for me.


I am also wondering if the C2T's "inductive pulse generator" signel is compatible with and can trigger a programmable MSD?

Keep up the good work! SmileWavy

Keith,

As to the confidence to the chart, I do believe it is quite close to the reality . Of course, it is not a laboratory measurement and it is possible that some deviation has occured.... but not such big I think. Actually, my purpose for this measurement was not to get a metrologic measurement but to get an idea about the behavior of the EZ69 first.

Actually this is very good question from you ( I can recognize your curiosity and your skill ;) ) to ask for the reference I used for the initial calculation and how I have proceed to make this measurement !

First of all, as mentionned into my post, the measurement is made between the cranck trigger and the high voltage coil input. ( not ouput). That's true that I didn't connected it to the ignition spark plug wire ...maybe a small offset is provided by the coil or the distributor itself. I could investigate in this way...

Secondly, for my calculation, I took the idle (1000 RPM) timing shift as reference. At idle ( warm engine) , the timing is set at 0°. (This value is written into the Porsche workshop book) . It has been controled with timing light. So I measured the time between the impulse (the highest value in the center) and the positive edge ( edge rising). (by the way, the scope is started at idle after crancking )

As to the dwell, the period is always equal to the period of the impulse. But the duty cycle of the Dwell is progressive since the current loading time is roughly equal to 3.9 ms at all RPM. I will double check this point accurately...to be honnest with you I was more focused on the EZ69 behavior itself. Somewhere, the Dwell doesn't affect too much the timing measurement it self, since the time measurement is made between the impulse and positive edge rising ( when coil circuit is open and the spark occurs).

Lastly, I just received an EZ69 that I bought as spare parts.

When I will have some time, I should be able to measure it in my workshop. ( I can reproduce the sensors behavior via some resistors and that's easy to reproduce the trigger signal as now I know the shape )

As the cranck output, sincerely, I don't know if it can be connected directly to the MSD device. But if it can't be directly , I think it is possible to add a signal conditionner to do a correct job. ;)

911st 12-08-2009 03:00 PM

T,

You should have mailed it if you referenced it off idle and verified idle to be zero w a timing lite.

I believe idle can vary from 0 by plus or minis 3 deg depending on motor temp. This might give a 6 deg swing if the motor was cold when establishing idle as the reference point v a hot motor.

This could take the WOT non boosted from 40 to a more palatable 34 deg and the on boost from -25 to a still aggressive -19 (same as a euro 930).

However, it you verified the idle at TDC with a timing light then this is not a factor.

Just thinking out loud.

????

Keep it up. If anyone ever sees all your "stuff" in one place and what you have been able to do and figure out, they would be blown away.

Are you actively managing boost by rpm?

smurfbus 12-08-2009 07:08 PM

Quote:

Originally Posted by 911st (Post 5057690)
T,

You should have mailed it if you referenced it off idle and verified idle to be zero w a timing lite.

However, it you verified the idle at TDC with a timing light then this is not a factor.

Just thinking out loud.


"( the reference is given by the idle advance which is equal to 0° ...it has been controled )"

I understood that just the way you hoped it would have been done. So I bet it was just an misunderstanding with the use of word 'controlled'.

OffTopic:
Thierry, Yes the connections on earlier Innovates devices suck badly (The new LM2 has better connctors). I have the bike in a garage and only drive in good weather so humidity was not a problem for me. I hope to get to use those devices in a 930 someday. Any good 930/964t's in France. PM me if you have any leads I could consider. I can also show you pics of the setup on the bike. I don't want to fill this thread with offtopic stuff.

smurfbus 12-08-2009 07:21 PM

Quote:

Originally Posted by JFairman (Post 5057237)
According to this octane conversion chart I found online your Euro octane to USA octane calculation is wrong.

It says euro 98 is more like USA 93.5

The 0.5 oct difference on what I said in 'about 93' is far less that the difference in east coast 91 and west coast 91 IMO. Cali 91 is real pisswater but with water/meth injection it still gives good power. You can compare euro 98 to 94oct just as well.

On some states in US you can get pump 94oct which is good stuff. Then you have pump race gas too on some states and even in CA. Not to mention E85 (allthoug I doubt 930 can easily be converted to use that even with EFI)

Just use the best gas available and tune accordinly.

pdqcarrera 12-09-2009 01:07 PM

100 Octane Gas
 
Since octane is being discussed I thought it apropo to post this link for finding 76 unleaded 100 Octane gas here in SoCal. But OUCH today it's $7.49/gal at my local Huntington Beach station. Oh the price of BHP!!

COMPETITION 100 UNLEADED RACING GASOLINE

Thierry25 12-10-2009 10:00 AM

Quote:

Originally Posted by 911st (Post 5057690)
T,

You should have mailed it if you referenced it off idle and verified idle to be zero w a timing lite.

I believe idle can vary from 0 by plus or minis 3 deg depending on motor temp. This might give a 6 deg swing if the motor was cold when establishing idle as the reference point v a hot motor.

This could take the WOT non boosted from 40 to a more palatable 34 deg and the on boost from -25 to a still aggressive -19 (same as a euro 930).

However, it you verified the idle at TDC with a timing light then this is not a factor.

Just thinking out loud.

????

Keep it up. If anyone ever sees all your "stuff" in one place and what you have been able to do and figure out, they would be blown away.

Are you actively managing boost by rpm?


Keith,

Interesting thought as usually

Something which I am 100 % , the porsche workshop book is mentionning the following value for ignition testing ( sorry I can not publish any scan if I read correctly the forum rules)

ignition at idle ( warm engine) 1000 rpm : 0°

ignition at 3000 rpm with 0.4 bar absolute in EZ69: 40° (+/- 3°)

ignition at 3000 rpm with 1.75 bar absolute in EZ69 : 21 ° (+/-3°)

This is the PORSCHE official values

These 3 datas has been verified on my car by the workshop using a timing light and the Porsche procedure. The workshop measured exactly 0° at idle (1000 RPM) and about 22-23 at 3000 RPM /1.75 bar absolute.

Yes, you are right, if the idle reference is shifted by few degrees, my measurement is also shifted by the same value. As also said yesterday, I will take time to verify accurately the DWELL time ( there is maybe some little variation which muct be included ) .

However, I am also 100% of something else. The FVD ignition plate increase ignition timing of 6° on all RPM range....and definitively, there is no burned , knock damage or something like that reported. I know this tuner modified a lot of C2T cars. Like you , I was very reluctant to this idea at begining. But sincerely, it seems there is a wide margin before knocking ....

I will update my thread with some dyno measurement and thought ...of course you ( and others) are welcome to discuss your idea , knowledge and experiences ...;)

Thierry25 12-10-2009 10:08 AM

Quote:

Originally Posted by smurfbus (Post 5058295)
"( the reference is given by the idle advance which is equal to 0° ...it has been controled )"

I understood that just the way you hoped it would have been done. So I bet it was just an misunderstanding with the use of word 'controlled'.

OffTopic:
Thierry, Yes the connections on earlier Innovates devices suck badly (The new LM2 has better connctors). I have the bike in a garage and only drive in good weather so humidity was not a problem for me. I hope to get to use those devices in a 930 someday. Any good 930/964t's in France. PM me if you have any leads I could consider. I can also show you pics of the setup on the bike. I don't want to fill this thread with offtopic stuff.

Hello Smurf

Sorry for my poor english...:(.. that's true that's not easy sometime for me to explain correctly my thought or idea .... :(

My meaning was that the ignition timing of my car was verified with a timing light. At 1000 RPM , the measured timing is 0° ( warm engine).

OFF TOPIC:

Do you mean you are looking for a 930/964 T cars ??? :eek:

Thierry25 12-10-2009 10:18 AM

Quote:

Originally Posted by mark houghton (Post 5055069)
I suspect you are correct. What it all comes down to is engine longevity and the cost for rebuilds. For the track racer with sponsers or just plain deep pockets, it's less of an issue - knowing right up front that competing at that level takes a different focus and financial committment. But for street guys like me that just like to terrorize the surrounding backroads occasionally, for us to really push the tuning envelope would be foolish. But still, we want the strongest performing machines we can get....so it's a real balancing act sometimes.

98 octane fuel? 93 is the highest available in my town.

Dear Mark

Of course I do understand that you want to save your car and keep it as reliable as possible. It is an highly respectable philosophy ! ;)

Just a small thought, if you run too small ignition timing the exhaust valve seat and head output see a temp increase.... ( especially if you also tuned the AFR to lower value than the stock). Finally you try to increase engine power but with lower timing you decrease efficiency .... less efficiency equal temp increase

smurfbus 12-10-2009 10:50 AM

Cylinder wash from too rich isn't healthy either but that's under the dwur thread.

OT: Yes, I have been looking for a 930 or 964t for some time now and already paid a deposit of one 964t but the seller sold to another buyer.

cole930 12-10-2009 12:38 PM

Guys,

Was looking through a thread last night and saw that "Win Rice" had posted a timing spec. for 930's that Stephen Kasper of Imagine Auto fame had quoted at one time. Knowing Stephen, I have always found him sharp on 930's and a credible tuner. Thought it would be helpful here even if it only adds credence to the opinions of us old bastards who think they know what they are talking about.
Pretty much matches what the 4 experts had to say.

12* BTDC initial

22 -23* BTDC @ 3000 RPM

18* BTDC @ 6800 RPM


Cole

911st 12-10-2009 01:26 PM

Quote:

Originally Posted by Thierry25 (Post 5061453)
Keith,

Interesting thought as usually

Something which I am 100 % , the porsche workshop book is mentionning the following value for ignition testing ( sorry I can not publish any scan if I read correctly the forum rules)

ignition at idle ( warm engine) 1000 rpm : 0°

ignition at 3000 rpm with 0.4 bar absolute in EZ69: 40° (+/- 3°)

ignition at 3000 rpm with 1.75 bar absolute in EZ69 : 21 ° (+/-3°)

This is the PORSCHE official values

These 3 datas has been verified on my car by the workshop using a timing light and the Porsche procedure. The workshop measured exactly 0° at idle (1000 RPM) and about 22-23 at 3000 RPM /1.75 bar absolute.

Yes, you are right, if the idle reference is shifted by few degrees, my measurement is also shifted by the same value. As also said yesterday, I will take time to verify accurately the DWELL time ( there is maybe some little variation which muct be included ) .

However, I am also 100% of something else. The FVD ignition plate increase ignition timing of 6° on all RPM range....and definitively, there is no burned , knock damage or something like that reported. I know this tuner modified a lot of C2T cars. Like you , I was very reluctant to this idea at begining. But sincerely, it seems there is a wide margin before knocking ....

I will update my thread with some dyno measurement and thought ...of course you ( and others) are welcome to discuss your idea , knowledge and experiences ...;)

T,

Great info. This just keeps getting better.

I appricate the shop stated values for 3000 rpm w no load of 40 deg +/- 3 deg which gives us -37 to -43 which is very much with in the timing base values I have seen on tuner turbos. However, they also pull these back very quickly with any increase in load. Running -40 or so on cruse should make for much better fuel economy than running -26 like on a US 930.

These can not be achived on a stock 930 unless we can get a lot more retard functon by modifing the vac/boost pot's limiting stop and the diphragm dose not hit an internal stop.

-21 deg at full boost w +/- 3 deg depending on temp input is -18 to -24. The -18 is about equal to the timing value of a euro 930 (-29 deg w -9 to -10 deg of boost retard).

This might seem to support the thought that Porsche is consertive w the 930 as there is no timing adjustment or compensation for varitions in conditions.

My 91T "Service Information Technik" p2-26 notes "( idle firing angle of 0 deg +/- 3 w 0 deg throtle swith closed.)" This, it looks like idle is subject to the same varation or there is a conflict in the factory info.

If this is the case and you use idle timing of 0 as your referance for the scope mesurement, this might effect your net readings +/- 3 deg.

Thus I belive the idle also adjusts up to 6 deg depending on temp sensor input.

At a minimum we can see there is a lot of room for improvement and that Porsche did get more agressive w the C2T when it updated the ignition system. As Porsche did not seem to enable the octain jumper for the US cars, the igntion settings are probably concervitive side for the euro fuel if it is of higher octain.

This helps support FTD's mod.

Also we should note the C2T has what I belive to be one of the more effecent intercoolers. IC effecenty has a lot to do with how much boost and or timing advance can be run.

If the factory alows for up to -24 deg of timing at .75 bar on a cool day we are leaving a good 8 deg of advance or more on the table at times when set to stock US timing (-16 v -24).

Setting a US 930 to euro spec might be a possable concideration. That would put us at -29 on cruse and about -19 or -20 on boost. If running 1 bar on a hot day it might be be to much for a 930.

Cool info!!!

K

911nut 12-16-2009 02:50 PM

Quote:

Originally Posted by zcoker (Post 5051395)
I, too, suggested that 16 is quite conservative a few post back. I run 25 under full boost and the engine just loves it. I'm only running .8 bar right now and it is scary fast. I ran this same timing before I went "slippery slope" with my motor and there was not any physical signs of detonation: no pitted pistons, no broken rings, nothing.

I was thinking about the advancements that the 965 has over the 930 that allow it to safely run so much more advance:
* better intercooler
* Ignition that receives the following input of parameters
- accurate engine speed and crank reference
- Intake air temperature
- Engine temperature
- Engine load

With all these parameters it's possible to safely run much more advance than a 930 that can only sense engine load.
As for the FVD bracket I'd love to try it but it would be a big risk.

911st 12-16-2009 03:26 PM

AFR and fuel quality also being a factor.

If one is fat near TQ peak I suspect the motor will be less suseptable to detonation.

JFairman 12-16-2009 03:28 PM

Today I took my distributor out and lengthened the timing adjustment slot with a carbide burr in a die grinder so I can turn it a little farther clockwise, advancing static timing some more.
Then I found the bottom of the opposite edge of the adjustment flange and slot would hit the engine tin keeping it from turning clockwise any farther so I sanded some aluminum off the bottom of that edge.

I could have just reindexed the distributor gear one tooth more advanced but then the distributor would be more counter clockwise when installed and the vacuum pot would have been sticking out away from the motor farther than I like. This way it's tucked in closer to the chain case cover.

Put it all back and the thing definately gained a little more pep at low speeds, again.
It was such a lazy slug getting away from stop lights back when the idle and low speed timing was stock.
964 cams, stock 7:1 compression, stock timing, and a K27 7006 turbo made for a lazy motor during city driving so advancing timing at low rpms before boost really woke my car up.. alot.

I'm guessing it's idleing around 12-15 degrees before top dead center with both vacuum lines on the '87 USA distributor at the moment.
Then it started raining just as the motor was warmed up so I couldn't do more test driving.

I have MSD ignition and the MSD 8762 boost timing master with the boost retard slope control in the car to retard the timing under boost.

911st 12-16-2009 04:24 PM

I have an email into Split Second Timing to see if they can make us a box so we can map the timing on a 930.

I am asking that we be able lock out or mechanical advance and disconnect the Retard Pot and set timing at about -20.

Then be able to advance and retard timing from there based on load and rpm.

And that we have a correction factor to add or subtract timing based on intake air temp (new sensor set in the intake manifold or intercooler exit tank).

They also have an ability to feed real time data through the box on MAP, RPM, temp and other functions on a 0-5v or 0-12v scale is wanted.

This could allow running closer to and ideal at all points including bend the timing curve around TQ peak where timing is sensitive.

911st 12-16-2009 04:27 PM

JFairman,

Good to hear more evendence these cars respond to timing pre boost.

911st 12-16-2009 04:37 PM

I want to put out a heads up on the MSD programmable systems. They still have a lot of potential but from the limited reading I have done there programing capacity may be limited. Further there range of adjustment may be limited to about 25 total degrees.

The seem to only have retard function for boost and from the base timing. They do not have vac advance. Thus, if we want to start at -10 off idle our total advance on cruse could be up to -35.

You program it like setting the mechanical advance. Then you program in the boost retard amounts. One advantage is you can easily manipulate the base advance curve and bend it around more sensitive areas like near TQ peak and advance it more early where the motor seems to be able to take more timing.

It is relatively simple to set up as it is not programmable by load and rpm.

I see the limit being you probably can not set cruse timing at say -43 and pull it back quickly with loss of manifold vac.

Further, it looks like we start by locking out the mechanical advance and killing the pot and setting timing to our max advance. Then we retard from there. This may put or rotor at a less than ideal angle at some points. For example if base timing is set at -35 and we retard to -10 the rotor probably will not be well lined up.

I would still put this on a race car. It just may not achieve the best MPG on cruse that is possible and be programable to a fine degree like a modern EFI system.

mark houghton 12-16-2009 06:43 PM

Disable vacuum retard and boost retard, lock out the mechanical advance mechanism, twist the distributor to set your initial timing way high (like 35 degrees advanced at idle), program 25 degrees retard at 900 rpm to end up with say 10 degrees idle advance, then plot similar retards at varying rpms up the scale from there. The rotor will line up fine being that it's a very wide arc. Simple, it would seem.

Quote:

Originally Posted by 911st (Post 5073941)
I want to put out a heads up on the MSD programmable systems. They still have a lot of potential but from the limited reading I have done there programing capacity may be limited. Further there range of adjustment may be limited to about 25 total degrees.

The seem to only have retard function for boost and from the base timing. They do not have vac advance. Thus, if we want to start at -10 off idle our total advance on cruse could be up to -35.

You program it like setting the mechanical advance. Then you program in the boost retard amounts. One advantage is you can easily manipulate the base advance curve and bend it around more sensitive areas like near TQ peak and advance it more early where the motor seems to be able to take more timing.

It is relatively simple to set up as it is not programmable by load and rpm.

I see the limit being you probably can not set cruse timing at say -43 and pull it back quickly with loss of manifold vac.

Further, it looks like we start by locking out the mechanical advance and killing the pot and setting timing to our max advance. Then we retard from there. This may put or rotor at a less than ideal angle at some points. For example if base timing is set at -35 and we retard to -10 the rotor probably will not be well lined up.

I would still put this on a race car. It just may not achieve the best MPG on cruse that is possible and be programable to a fine degree like a modern EFI system.


911st 12-16-2009 07:21 PM

Thanks for the info Mark.


Thinking out loud.

I was thinking the rotor angle followed the timing. However we can manage the rotors angle by where and how we lock down the mechanical advance.

If the rotor turns in about a 3" diameter circle then a 25 deg range is about .65".

Then the rotor orientation should be able to be managed by locking the mechanical advance in the right place.

I would think we would want the rotor centered to the poles at about -22 which is the half way point between -10 and -35. I am guessing we are looking at about -20 under max load so that should be good.

Then at idle and cruse the rotor would only be off perfect center about a third of an inch (.33").

It would be interesting to measure the width of the tip of the rotor and the width of a distributor pole to see what our coverage is.

My guess now is it could be fine if the orientation of the rotor is managed properly.

If not, there is a chance it could be severely out of phase.

mark houghton 12-16-2009 07:35 PM

Consider this: Even if we got out of phase with all the initial advance, wouldn't the impact be felt more at the bottom end/lower rpms, but as the rpms rose the phase would come back in line? I'm thinking it's probably less of an issue than we might think.
Granted, this is new territory. Won't be too much longer and we'll have some real-life experience to draw from. Stay tuned.

Quote:

Originally Posted by 911st (Post 5074278)
Thanks for the info Mark.


Thinking out loud.

I was thinking the rotor angle followed the timing. However we can manage the rotors angle by where and how we lock down the mechanical advance.

If the rotor turns in about a 3" diameter circle then a 25 deg range is about .65".

Then the rotor orientation should be able to be managed by locking the mechanical advance in the right place.

I would think we would want the rotor centered to the poles at about -22 which is the half way point between -10 and -35. I am guessing we are looking at about -20 under max load so that should be good.

Then at idle and cruse the rotor would only be off perfect center about a third of an inch (.33").

It would be interesting to measure the width of the tip of the rotor and the width of a distributor pole to see what our coverage is.

My guess now is it could be fine if the orientation of the rotor is managed properly.

If not, there is a chance it could be severely out of phase.


911st 12-16-2009 07:50 PM

I do not know if we would even feel it.

Best to be out low down when the effective is low where less damage might result.

Might just eat up rotors and caps but have not clue.

Anyone have a Dist cap and rotor and can measure them?

If keeping the rotor aligned properly was not important, Porsche would not have installed advance mechanisms in all there EFI cars including the C2 Turbo even though there it no trigger in the dist.

Still, I do not know how important this might be. Just makes sense to manage it the best we can.

The other way to go is install flying magnets some way for crank position and use an MSD Hall Effects sensor as a trigger and leave the dist advance mechanism in place for alignment.

I wonder if the Porsche trigger can be mounted to the dist shaft so it dose not move but the advance function stays in place.

drmatera 12-16-2009 07:53 PM

so far with my modern EFI i've run as much as -30* at idle and ramped up to -38* from 1100rpm on up with good results. Ofcoarse timing drops as boost comes in but the car really is noticably more responsive off boost.

cole930 12-16-2009 08:04 PM

Now there is a hint. I think the Gimpy Big Dog bit the bullet here.
Way to go Bro!!!!!!

The new 6AL-2 does have a built in dwell circuit so dwell angle should not be
an issue. Also 930's don't like at lot of max timing and therefore I can't see a
max retard of 25* being a problem.

But then again if we get all these issues resolved we'll end up playing
computer Tic Tac Toe here. But wait !!! we still have Mr. Gimpy's 964 BOV
short neck cooler conversion pictorial thread to look forward to.



Cole

911st 12-17-2009 05:58 PM

For reference, the C2 Turbo has about 43 to 46 deg of timing range.
(Idle from -3 to +3, cruse from -37 to -43.)

Not a big deal. Just have to give up a little economy on cruse and smog at idle.

As long as we can control and bend the NA WOT curve and set the boost retard by rpm and load, there is much opportunity for performance improvement.

The key will be to get the AFRs set and set it up the timing properly on a dyno.

cole930 12-17-2009 07:16 PM

Keith,

It's funny when I start thinking about it but I must admit, I'm a stubborn old bastard, and I just can't let go of the idea of making a 375 - 400 hp street 930 with CIS that works.

I'm mean good afr's, easy starting, smooth running, detonation free, daily driver, 1bar beast. I'm not talking about a 40K built block, fancy pistons, ported and polished heads. twin plug, high compression, tunned intake and exhaust, efi'd, crankfired motor. I'm talking stock 3.3 turbo with bolt ons. That's old school and that's cool.

Now don't get me wrong because if I win the lottery tomorrow there will be a Dauer Street 962 in my garage within 30 days and I'd even buy you another turbo just so you could try out all your hair brained ideas. And we would crown you the official Turbo Thread Director of R & D.

For many years now it's been nearly impossible, except for professional tuners,
to accomplish that and have it stay together. We have always been fighting fuel and detonation and now we're at the moment of truth. We got the fuel head mods, the DWUR, and now an affordable programmable ignition. I think this will determine, finally , whether it can be done or not.


Cole

911st 12-18-2009 06:46 AM

There is somthing about a 930 that attracts owners they alwas want more out of it.

The other goal has alwas been to reduce what many think of as Turbo lag.

For the years I have watched and played w CIS Turbos and ignition alwas seemed to be left out of the equation. The except being thouse that went w twin pluging. Even then most did not seem to work toward optimizing timing.

All the chip tuners do this for the EFI cars but we seemed to stick w the the mechanical aspects of stuffing more air and fuel in the motor.

For me it has been fun to try to learn more about the spark side of things after figuring out the CIS prety well.

Air flow, fuel, spark. 930's are a car of limits and how close to the limit we wants to play.

With its old tec that can not adjust for changes in conditions, staying close to stock on the spark side and under 400fwhp on the fuel side keeps our investiment safer.

Adding adjustment to spark is one part of optimization.

Adding compensation functions like intake manifold temp is the other. The ideal would be knock sensing like the C2 has.

On the fuel side we do not have much compensation. We can have plenty of fuel on a hot day only to go lean on a cool morning when the air is dense. Adding a Wide Band and or EGT alow us to watch things but things can happen fast with a turbo.

The C2 Turbo has some added compensation. There WUR has a compensation feature added to them that help some and the new electronic igntion adjusts for differances in intake air temps to a degree.

I suspect there is not really much limitation as to how much fuel we can get through CIS. We can probably still get more out of the fuel heads by running higher pressure fuel pumps and jacking system pressure further and or going to an 8 injector fuel head kind of like Porsch did for the 924GT CIS race cars. 600-700 or more should be doable for one that is modivated to do so.

Air flow is a different story. CIS's method of sensing air flow is restrictive by its nature. Most race cars have nothing that mesures air flow. Not even AFM or MAF. Porsche new this in there turbo racing days. I belive that with there change from there CIS race system to MFI I think they many have picked up another 100hp.

I very much agree that a well tuned 400fwhp 930 is plenty of car and can even be faster where it counts than a 400rwhp car in the hands of the right driver.

I love these cars. ;)

911st 12-18-2009 06:59 AM

Locked Dist & rotor alignment for a locked system.

My idea of setting the rotor at -20 and locking the timing at -35 to accommodate a timing range of -10 to -35 w the programmable MSD probably can not be done as I was hoping.

I believe the rotor's orientation is fixed to the timing wheel. We would have to find a way to change this to get the rotor alignment we need.

I have not had a dist apart in decades and forgot this.

Dose anyone know if there is an easy way to change the phasing of the rotor and the timing wheel by about .33"?

John at J&S 12-18-2009 10:48 AM

You want detonation free but you don't want a knock controller. Doesn't make sense.

The 935 Blackbird has it, but it's not THAT expensive, as many Corvairs and VW's have it as well.

Andial used to use knock headphones to tune with. Better than nothing, but why not use a system that responds to inaudible knock and corrects in one engine cycle, on only the knocking cylinders?

You probably want to tune for "no knock". Are you going to use a knock indicator? Not to mention, the knock threshold changes with the weather, etc., so are you going to drive around with headphones on after you fill up at a strange station?

You can spend $1500 on "The Knock Box" (headphones).
Wolf Engine Management - Engine Knock Detection and Knock Sensor Kits

Or $750 on the Gizzmo Kmon:
Gizzmo KMon Knock Monitor & Analysis

Or $400 to $800 for the Phormula:
Phormula - Engine Knock, Detonation and Pre-Ignition Detection and Monitoring Systems

Or $889 for a knock meter:
Livorsi Marine - Gauges: Monster Racing Series

Another knock meter for $731:
Knock Meter | Performance Meters | Demon Tweeks Motorsport, Motorcycle, Car Modifying, Parts and Accessories,Sparco, Arai

All detectors. For less money you can have a closed loop individual cylinder controller. Plus, it has boost retard. If you see too much knock activity, you can dial in some boost retard.

I know you guys see me as just a peddler, but I initially designed this for my own use. I turbocharged my Fiat 131 in 1980, and it "had issues". At the time, I was a technician at Hughes Aircraft in SoCal. I set up a home lab, and in my spare time started work on a boost retard ignition. I put it into production in '81 and had AK Miller and Kas Kastner sell them. This was before MSD had a boost retard unit.

In '83 Carter Carburetor came out with the Engine Knock Eliminator (EKE), so I started work on knock sensing. The EKE worked ok on quiet engines, but my Fiat was too noisy for it. Shirley and I would instrument the car in the evening, and drive around making knock tapes, which I would play into my design on the bench.

At the time, I worked in a signal processing group, so I had access to some bright young engineers, and they were happy to discuss my findings and offer solutions.

By '85 I had a system that worked better than the Carter unit. The detector was based on a signal processing chip being used in the lab. The scheme also used a knock window, something the Carter unit lacked. I used a PLL to set up and control the window.

In '87, I read the Road & Track review of the Porsche 944 Turbo, which had individual cylinder knock control. At the time, it sounded fantastic. Looking back it was pretty crude, retarding three degrees, then three more.

I became obsessed with making my own version, but I didn't do uP's, so I bought a surplus AIM 65 and learned assembly language.

I designed an algorithm to replace my hardware processor, and tested it on the AIM. It worked.

I was laid off in early '89, so I decided to try to make a business out of knock control. I had an analog version that worked, and Dinan Engineering was buying them for their BMW turbo kits.

It took almost two years to make my processor based version work as well as the analog one. It was introduced in '91.

It featured individual cylinder knock retard, constant energy dwell control ignition, and a rev limiter that cycled the miss-firing cylinders.

Riches and glory did not follow. It's been a long struggle, and there still are no other standalone knock controllers (EKE is gone). The only other way to get individual cylinder knock retard is OEM or get a high end system like MoTeC or Autronic, and they didn't have it until this year.

911nut 12-18-2009 12:28 PM

John, is there a way to integrate your knock control into a 930 or 965?

smurfbus 12-18-2009 12:34 PM

Thumbs up for John for the effort he's done.

Tinkering with a car with me7 ecu is so forgiving. You just log and see how much retard you got. Up to 20 degrees wrong is OK.


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