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Swallowtail's Avatar
 
Join Date: Dec 2017
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Two very specific questions regarding 2.4 engine install

Hey everybody,

I'm still working on my '73 2.4 restoration. I'm in the final steps before installing the engine.

My first question is in regard to the harness routing to the starter and reverse switch. In the picture you can see the current situation. Why is there a gap in the engine tin and how is the harness supposed to be routed and fixed?



My second question is about the gap between the plastic air guide / cover and the oil cooler. Is this normal?



Thanks!

Old 08-20-2023, 06:14 AM
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First question: There's a rectangular rubber plug that goes on the harness. Ask Dennis (Timmy2) if he can get you one.

Second question: Here's a pic of how it should fit. Is that shroud aftermarket?



Old 08-20-2023, 07:34 AM
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Thanks - that helps me a lot!

Do you or somebody else has the P/N for the rubber plug? I can't find it in the catalog. I'm located in Germany so I doubt Dennis will be able to help me.

In regards to the second issue everything is original. Might be production tolerances on the oil cooler. I guess I will slot a piece of aluminum in between to get a proper fit.
Old 08-20-2023, 07:57 AM
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I found another pic with the shroud similar to yours. Might be "normal." To be honest, I've assembled quite a few of them and never paid much attention to the fit.

Old 08-20-2023, 08:14 AM
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The square harness insulator is correct and the gap between the air duct and the cooler extension will close as you tighten it. Both a pretty flexible.

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Old 08-20-2023, 08:51 AM
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Thanks again- also to Henry!

I‘m still looking for the part number of the rubber block. Help would be appreciated.
Old 08-20-2023, 09:43 AM
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I use a little silicone sealer around the edges of the oil cooler tin and air shroud, just to make sure all the cooling air goes where it's supposed to go.
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Old 08-20-2023, 10:23 AM
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Quote:
Originally Posted by Swallowtail View Post
Thanks again- also to Henry!

I‘m still looking for the part number of the rubber block. Help would be appreciated.
I searched the factory parts catalog a couple of times, and I couldn't find it. I have some across some holes in the catalog in other places.
Old 08-20-2023, 10:51 AM
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Very good search rsscotty. I’ve purchased some O2 Sensor receptacles from Kroon. Not cheap but they have items other don’t. And coupled with shipping…small ouch…
Old 08-20-2023, 12:56 PM
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That's it - thanks! Price however
Old 08-21-2023, 02:54 AM
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timmy2

DP Engine Harness

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Old 08-22-2023, 01:45 PM
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