Pelican Parts
Parts Catalog Accessories Catalog How To Articles Tech Forums
Call Pelican Parts at 888-280-7799
Shopping Cart Cart | Project List | Order Status | Help



Go Back   Pelican Parts Forums > Porsche Forums > Porsche 911 Technical Forum


Reply
 
LinkBack Thread Tools
Author
Thread Post New Thread    Reply
2002 996 C4S
 
jcsjcs's Avatar
 
Join Date: Sep 2007
Location: Brooklyn, NY & Waymart, PA
Posts: 489
Garage
Jack Adapter for Engine Removal?

Anyone use our hosts jack adapters for engine removal?

Porsche Tools - Page 1

Planning out my engine drop and want to make it as simple as possible - but don't want to spend and extra $200 if it does not make sense.

I already know I will need some BIG jack stands, will remove the bumper, and may have to buy a jack more height than I currently have.

__________________
jcsjcs
Have: '02 996 C4S
Had: '87 944, '84 911 Carrera Targa
Old 03-11-2010, 11:16 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #1 (permalink)
Registered
 
Join Date: Apr 2007
Location: wisconsin
Posts: 2,567
I just use an old piece of rubber tire in the cup of the hydraulic jack...

Wouldn't mind seeing others ideas, though.

Anyone build a jig to hold the motor once its removed??? Perhaps something simple out of 2x4's?
Old 03-11-2010, 11:24 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #2 (permalink)
Friend of Warren
 
Join Date: Oct 2000
Location: Lincoln, NE
Posts: 16,537
You need 24" of height as measured at the rear torsion bar covers. I have dropped the engine just using a large floor jack.
__________________
Kurt V
No more Porsches, but a revolving number of motorcycles.
Old 03-11-2010, 11:32 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #3 (permalink)
Registered
 
vash's Avatar
 
Join Date: Sep 2003
Location: in my mind.
Posts: 32,208
Garage
Send a message via AIM to vash
i did it with some spare scrap wood laying about, and some pilfered wheels from my furniture dolly. note that my jack fits under my "motor dolly". i lower it down, until it hits the dolly wheels, and my jack is out of the picture. i roll it out with ease.

__________________
poof! gone
Old 03-11-2010, 11:34 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #4 (permalink)
Registered
 
Join Date: Jul 2007
Location: Manlius, NY
Posts: 163
I bought and used our Host's jack adapter to perform my first engine/trans drop by myself. It is well designed and gives you control of both the drop and the reinstall. It has a tilt and leveling adjustment which is needed.

I know others have done it successfully using a variety of make-shift items but I wanted to be in total control since I was going to do the drop/reinstall on my own.

Imo, well worth the $200.
__________________
Dom
1985 Black 911 Targa (Sold)
2007 Chev Malibu SS (wifey's car)
Old 03-11-2010, 12:27 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #5 (permalink)
Registered
 
Join Date: Dec 2009
Location: Wayne, PA
Posts: 2,010
And there is really no need to remove the rear bumper. In fact, we(myself and my RTR/PCA posse) have over 15 drops under our belts, and we have never had to remove the rear bumper. Just use some big-ass rear jack stands. And if your jack does not go up far enough, just get the car up on the stands. Then use some wood on the jack to get the car higher, and then you should be fine.

Do you have a front valence/air dam that may hit the floor? Then just use a couple of jack stands in the front.

I have no idea why folks insist on removing the rear bumper.
__________________
Christopher Mahalick
1984 911 Targa, 1974 Lotus Europa TCS
2001 BMW 530i(5spd!), Ducati 900 SS/SP
2006 Kawasaki Ninja 250, 2015 Yamaha R3
1965 Suzuki k15 Hillbilly, 1975 Suzuki GT750
Old 03-11-2010, 01:27 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #6 (permalink)
 
Registered
 
Join Date: Nov 2009
Location: heaven, GA
Posts: 1,070
Garage
I found a engine removal jack on craingslist atlanta for 750
Old 03-11-2010, 02:19 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #7 (permalink)
2002 996 C4S
 
jcsjcs's Avatar
 
Join Date: Sep 2007
Location: Brooklyn, NY & Waymart, PA
Posts: 489
Garage
Quote:
Originally Posted by CCM911 View Post
And there is really no need to remove the rear bumper. In fact, we(myself and my RTR/PCA posse) have over 15 drops under our belts, and we have never had to remove the rear bumper. Just use some big-ass rear jack stands. And if your jack does not go up far enough, just get the car up on the stands. Then use some wood on the jack to get the car higher, and then you should be fine.

Do you have a front valence/air dam that may hit the floor? Then just use a couple of jack stands in the front.

I have no idea why folks insist on removing the rear bumper.
CCM911 - If you have any pics of the car in the middle of this process, they are appreciated. I have ZERO drops under my belt - though I am in the process of recruiting some help.
__________________
jcsjcs
Have: '02 996 C4S
Had: '87 944, '84 911 Carrera Targa
Old 03-11-2010, 03:07 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #8 (permalink)
Registered
 
175K911's Avatar
 
Join Date: Sep 2007
Location: Wheaton, IL (Chicago 'burbs)
Posts: 3,141
Quote:
Originally Posted by CCM911 View Post
And there is really no need to remove the rear bumper. In fact, we(myself and my RTR/PCA posse) have over 15 drops under our belts, and we have never had to remove the rear bumper. Just use some big-ass rear jack stands. And if your jack does not go up far enough, just get the car up on the stands. Then use some wood on the jack to get the car higher, and then you should be fine.

Do you have a front valence/air dam that may hit the floor? Then just use a couple of jack stands in the front.

I have no idea why folks insist on removing the rear bumper.
I use a variation on your theme. I put both the front and rear up on ramps, then jack the rear higher with large truck jack stands. It still only gets my rear bumper about 22" up. So I drop my engine (using the Pelican engine cradle on my 3 ton steel floor jack, then take another hefty jack I have and lift the car the final few inches by jacking under the torque tube area of the car. At that point there isn't much weight on the back of the car.
__________________
Ed
'86 911 Coupe (endless 3.6 transplant finally done!)
'14 Jeep Grand Cherokee 3.0 Turbodiesel (yes they make one)
'97 BMW 528i (the sensible car, bought new)
'12 Vintage/Millenium 23' v-nose enclosed trailer
Old 03-12-2010, 06:22 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #9 (permalink)
Less brakes, more gas!
 
euro911sc's Avatar
 
Join Date: Jul 2005
Location: Stuart, FL
Posts: 3,502
Garage
Quote:
Originally Posted by vwbobd View Post
I found a engine removal jack on craingslist atlanta for 750
Please don't waste your money! All you need is a good floor jack. I actually got mine at harbor freight ~$100. As long as I know to release it very slowly it performs well.

I made and 'engine cradle' out of spare 2x6 (I think) wood... one long piece and two short ones at each end. The short ones are grooved out to match bits of the case as needed. They also leave a large open space in the middle where my sump plate goes so that the sump takes no load.

The wood has two marks on it: one for engine only and one for engine and tranny. This is where to put the jack so everything is balanced when you are pulling it out.

Enjoy!

-Michael
__________________
Michael
'82 Euro SC 'Track Rat' 22/29 Hollows, 22/22 Tarrets, Full ERPB F/R, Rennline Tri Brace, Glass bumpers, Pro 2000's, 5 pts, blah blah blah
'13 Cayenne GTS
Old 03-12-2010, 06:23 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #10 (permalink)
Registered
 
al lkosmal's Avatar
 
Join Date: Jul 2001
Location: mt. vernon Wa. USA
Posts: 8,758
I have and use one of the jack adapters. It works very well and makes it easier to drop solo.

Regards,
al

PS: Prior to buying the adapter, I've also used scrap wood, etc. they both work, but I have found that the adapter fits the underside shape of the case well, adds balance and is adjustable so that you can remove the engine/ trans easily.
__________________
[B]Current projects: 69-911.5, Previous:73 911X (off to SanFrancisco/racing in Germany).77 911S (NY), 71E (France/Corsica), 66-912 ( France), 1970 914X (Wisconsin) 76 911S roller..off to Florida/Germany
RGruppe #669
http://www.x-faktory.com/
Old 03-12-2010, 07:20 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #11 (permalink)
Registered
 
vash's Avatar
 
Join Date: Sep 2003
Location: in my mind.
Posts: 32,208
Garage
Send a message via AIM to vash
getting the motor safely on the ground is the first priority. if the car is not high enough to slide the motor out, it can be addressed later. i have lifted the car off the motor before. no big deal.

thinking about it. it is probably a decent idea to do it this way. no sense lowering the motor from WAAAAY up there, when you can land it, and lift the relatively light car by going a bit higher and higher one side at a time. once you do it, you will find the lowering part is the easy part. remembering to disconnect everything takes more
__________________
poof! gone
Old 03-12-2010, 07:32 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #12 (permalink)
 
idc1873
 
coxy's Avatar
 
Join Date: Jan 2006
Location: wigan lancashire
Posts: 59
Garage
Best one i have seen yet.

Max's thread on impact bumpers

Board Message






Old 03-13-2010, 01:35 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #13 (permalink)
Registered
 
Join Date: Sep 2004
Location: Eastern shore MD (Harmony)
Posts: 621
Euro911SC, I would love to see a picture of your 2x6 engine removal tool. That more or less fits my budget. Thanks if you can post it. Steve
__________________
Steve
1970 911T SOLD
1989 3.2 Carrera
2013 991 Carrera S
Old 03-13-2010, 06:43 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #14 (permalink)
Somatic Negative Optimist
 
Gunter's Avatar
 
Join Date: Mar 2002
Location: Winlaw, BC, Canada
Posts: 7,206
Garage
Thumbs up

Quote:
Originally Posted by CCM911 View Post
And there is really no need to remove the rear bumper. In fact, we(myself and my RTR/PCA posse) have over 15 drops under our belts, and we have never had to remove the rear bumper. Just use some big-ass rear jack stands. And if your jack does not go up far enough, just get the car up on the stands. Then use some wood on the jack to get the car higher, and then you should be fine.

Do you have a front valence/air dam that may hit the floor? Then just use a couple of jack stands in the front.

I have no idea why folks insist on removing the rear bumper.
+1; leave the bumper on.

I put 2 x 8 x 16" boards (with wedges) under the front wheels to get enough height so that the front spoiler doesn't get damaged when tilting the 911 arse-high. That way, I can lft the rear high enough to roll the engine/transmission out.



Safety first.
The balancing spot for engine/transmission is in front of the sump, not on it!
I made a simple adapter with plywood etc. to support the engine and transmission. Since the jack didn't go high enough, I just used some wood to make up the difference. Important: I lowered everything in stages using wooden blocks to support the load sideways under the HE's.



Take your time, don't rush and check twice that everything is disconnected.
__________________
1980 Carrerarized SC with SS 3.2, LSD & Extras. SOLD!
1995 seafoam-green 993 C2, LSD, Sport seats.
Abstract Darwin Ipso Facto: "Life is evolutionary random and has no meaning as evidenced by 7 Billion paranoid talking monkeys with super-inflated egos and matching vanity worshipping illusionary Gods and Saviors ".
Old 03-13-2010, 08:32 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #15 (permalink)
Registered
 
Mitch Leland's Avatar
 
Join Date: Apr 2007
Location: Fredericksburg, Texas
Posts: 1,818
Garage
Engine Removal Platform

I've posted this previously... Here's my engine drop combo. The engine support is a 3/4" plywood platform with a 1" pipe flange, the 1" pipe nipple fits through my floor jack to keep the plywood platform from tipping over if it wanted to do so.

The engine hoists are connected to fixtures that bolt up to the wheel axles. I borrowed the engine hoists, I think I paid the local welding shop $75.00 to cut out, drill and weld up the fixtures.



__________________
Mitch Leland
"03" 996 C2S-LS3 V8-480 HP
"84" 911 Turbo Look-Sold w/ found memories
Old 03-13-2010, 08:51 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #16 (permalink)
Registered
 
Join Date: Apr 2007
Location: wisconsin
Posts: 2,567
Guys, several of you are putting the full weight of the motor on the SSI heat exchangers... is this ok??? That seems like an aweful lot of weight to put on these. Don't they deform? Crack? Don't you destroy the gaskets?

I really didn't think you should put the full weight of the motor on these, I thought you had to lift by the engine case?

Am I wrong here???
Old 03-13-2010, 01:04 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #17 (permalink)
Registered
 
Join Date: Oct 2004
Posts: 15,612
No, the weight of the engine is on the crank case. That is what the middle beam is for. It should be slightly taller than the side support, which is there if the engine starts to lean.

+1 on not removing the bumper and checking and re-checking that EVERYTHING is disconnected, and taking your time on the engine lowering.

I get clearance from the rear valence by lowering the FRONT of the car, and the rear magically rises up. No need to even remove the valance.


Another thread: happy reading.
http://forums.pelicanparts.com/porsche-911-technical-forum/530236-dropping-motor-question.html

Last edited by rusnak; 03-13-2010 at 02:15 PM..
Old 03-13-2010, 02:08 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #18 (permalink)
Registered
 
Join Date: Oct 2004
Posts: 15,612
Here's the platform that I made.

I think it could be adapted to a trolley jack using Mitch Leland's method even though I used an ATV jack.

If I were to give extra advise, I'd say strap the engine to the platform with a tie-down once it is lowered a little bit.

Also, use 4 jackstands to get the car level when you're dropping and re-installing the motor. This will make it easy to remove and re-install the bolts with remarkable ease.

Finally, you might want to use a second jack at the transmission nose to make sure that the shift rod clears the center tunnel without putting pressure on the shift rod. Once is is clear, begin lowering.



Credit for this design goes to Mr. Fred Cook, and the 2"x4" block supports the transmission at the point where the part number is stamped in the blocky aluminum protrusion at the bottom of the casting. This will allow you to support the engine and transmission as a single assembly, right under the balance point that Gunter mentions.
Old 03-13-2010, 02:41 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #19 (permalink)
Registered
 
Mitch Leland's Avatar
 
Join Date: Apr 2007
Location: Fredericksburg, Texas
Posts: 1,818
Garage
Thanks Russ, Simple and effective... I've added your drawing to my "to do" list.

__________________
Mitch Leland
"03" 996 C2S-LS3 V8-480 HP
"84" 911 Turbo Look-Sold w/ found memories
Old 03-13-2010, 02:57 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #20 (permalink)
Reply


 


All times are GMT -8. The time now is 03:30 AM.


 
Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2026, vBulletin Solutions, Inc.
Search Engine Optimization by vBSEO 3.6.0
Copyright 2025 Pelican Parts, LLC - Posts may be archived for display on the Pelican Parts Website -    DMCA Registered Agent Contact Page
 

DTO Garage Plus vBulletin Plugins by Drive Thru Online, Inc.