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seaboltman's Avatar
 
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Engine removal question

ok well today i started the process of removing the engine. Im to the point where its time to take it out, but im not too sure on where to attach the hoist.

I see the ring in the rear of the engine on the passenger side of the car, but is that the correct place to attach the hoist. And shouldnt there be another one up front to support the front of the engine? Right now im eyeing the intake manifold, but I dont really want to have to do that.

The other question is: Should i take it out the top or the bottom? From what I understand if i remove the radiator and the fans (which i did) then it should be as simple as unbolting the torque tube, sliding the engine foward to disengage the drive shaft, and then it should come up with little problem.

If i do all that do i still have to unbolt the crossmember?

Oh if anyone knows where i can get an engine rebuild kit, let me know, i think im going to just do a full rebuild while i've got the chance.

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1987 944 - Wrecked turned parts car
1986 944 - Awesome Auto
Old 07-25-2005, 07:45 PM
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bah ! you pelicans let me down. Its time to go get it the rest of the way out. Oh well.
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1987 944 - Wrecked turned parts car
1986 944 - Awesome Auto
Old 07-26-2005, 06:58 AM
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Most having dinner then watching a bit of TV then sleeping. Do a search.
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Hugh - So Cal 83 944 Driver Person
NOT a 'real' Porsche -- Its Better!!!!
When was the last time you changed your timing and balance belts and/or cam chain and tensioner?
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Old 07-26-2005, 08:19 AM
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Quote:
Originally posted by SoCal Driver
Most having dinner then watching a bit of TV then sleeping. Do a search.
i did a search, and these are the questions i had afterwards. I am clairifying what i did not quite comprehend.
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1987 944 - Wrecked turned parts car
1986 944 - Awesome Auto
Old 07-26-2005, 09:55 AM
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Yeah, the ring at the back is a lifting ring. There should be another lifting ring hiding under the alternator. Take that out and have at 'er.

Go out the top - remove the hood. Out the bottom - jack the thing way up and slide.
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Old 07-26-2005, 10:05 AM
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An automatic requires a slightly different removal method. You have to remove the starter and unbolt the rubber center drive shaft adaptor from the light weight flywheel. There is a clip on the end of the drive shaft that you can not get to. Once the adaptor is unbolted you have to unbolt the engine from the bell housing leaving the bell housing bolted to the torque tube.

You can not remove an automatic based engine the same way as a manual shift and clutch engine.
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Hugh - So Cal 83 944 Driver Person
NOT a 'real' Porsche -- Its Better!!!!
When was the last time you changed your timing and balance belts and/or cam chain and tensioner?
New Users please add your car's year and model to your signature line!
Never break more than you fix!
Old 07-26-2005, 12:16 PM
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P.S. Take off the sensor bracket first.
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Hugh - So Cal 83 944 Driver Person
NOT a 'real' Porsche -- Its Better!!!!
When was the last time you changed your timing and balance belts and/or cam chain and tensioner?
New Users please add your car's year and model to your signature line!
Never break more than you fix!
Old 07-26-2005, 12:17 PM
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so basically, i have to take off the sensor bracket to get to this clip, and then once im done with that, unbolt the bellhousing from the engine. And what does the clip do? Hold the drive shaft in place?

edit: just read and understood

unbolt rubber center adaptor from the flywheel, and the drive shaft will then come off... awesome thanks
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1987 944 - Wrecked turned parts car
1986 944 - Awesome Auto

Last edited by seaboltman; 07-26-2005 at 06:13 PM..
Old 07-26-2005, 05:55 PM
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Not exactly.

Remove the starter.

Unbolt the nine fasteners around the rubber drive shaft damper on the flywheel. You have to turn the engine over with a socket on the crank pulley bolt.

Remove the sensors bracket and all.

Unbolt the bell housing from the engine.

Unbolt the engine from the two side engine mounts.

Slide the engine forware a few inches and lift it out leaving the rubber damper and bell housing and torq tube behind.

Yes you do have to lower or remove the cross member or the oil pan hits it.
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Hugh - So Cal 83 944 Driver Person
NOT a 'real' Porsche -- Its Better!!!!
When was the last time you changed your timing and balance belts and/or cam chain and tensioner?
New Users please add your car's year and model to your signature line!
Never break more than you fix!

Last edited by SoCal Driver; 07-26-2005 at 08:51 PM..
Old 07-26-2005, 08:48 PM
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Of course there is the exhaust and radiator tubing and heater tubing and such.

I pull the fuel rail injectors and all laying it in the basin with the fresh air blower. Good time to replace the fuel lines.
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Hugh - So Cal 83 944 Driver Person
NOT a 'real' Porsche -- Its Better!!!!
When was the last time you changed your timing and balance belts and/or cam chain and tensioner?
New Users please add your car's year and model to your signature line!
Never break more than you fix!
Old 07-26-2005, 08:50 PM
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Ok thanks alot for the clairfication... i spent a good amount of time wondering why the driveshaft wouldnt slide off yesterday... Everything is already disconnected and the crossmember is dropped and everything, i was at the point of lifting the engine out of the car but the driveshaft wouldnt come free... guess i know what the problem is. Thanks alot socal.
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Old 07-27-2005, 07:10 AM
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I pulled and installed an automatic engine into my manual. Had the same "problem" until I read the manuals. Did find that the pilot bearing was basically new because the drive shaft does not rotate seperately from the flywheel.

That clip on the end of the drive shaft is to keep the drive shaft and the torq converter from sliding into the automatic trans. This will ruin the torq converter and the trans.

You may want to do a critical inspection of the rubber damper as this will age and seperate.
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Hugh - So Cal 83 944 Driver Person
NOT a 'real' Porsche -- Its Better!!!!
When was the last time you changed your timing and balance belts and/or cam chain and tensioner?
New Users please add your car's year and model to your signature line!
Never break more than you fix!
Old 07-27-2005, 08:19 AM
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Id like to add that I do believe that SoCal Driver seems to know a lot about 944's. Hes helped me in the past with a couple of things. Thanks a lot.
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Old 07-27-2005, 11:11 AM
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well this engine wont go back into the same car, since its wrecked. Im going to probably rebuild the engine, make a few mods, and then find someone who busted their timing belt and wants to sell the car. As a result the engine its self will be mated to a manual transmission.

Wanna give me a hint as to how to mount this thing onto an engine stand, i dont see anywhere int he block to put the supports for the stand
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Old 07-27-2005, 02:21 PM
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Quote:
Originally posted by seaboltman
Wanna give me a hint as to how to mount this thing onto an engine stand, i dont see anywhere int he block to put the supports for the stand
Yep, use the four holes for the bell housing bolts.

gb
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Old 07-27-2005, 02:31 PM
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Try that again George. He has to take the engine off at the bell housing leaving the bell housing behind -- automatic.

Use the bell housing to engine block holes as I did for the engine sittting on a stand in my garage. Use the bolts you take out.
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Hugh - So Cal 83 944 Driver Person
NOT a 'real' Porsche -- Its Better!!!!
When was the last time you changed your timing and balance belts and/or cam chain and tensioner?
New Users please add your car's year and model to your signature line!
Never break more than you fix!
Old 07-27-2005, 04:12 PM
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Sorry, I was unclear.

Use the holes in the block that the bell housing bolts go into.

That better???

gb
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Old 07-27-2005, 04:19 PM
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The "automatic" threw me off at the start too. Not many around.
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Hugh - So Cal 83 944 Driver Person
NOT a 'real' Porsche -- Its Better!!!!
When was the last time you changed your timing and balance belts and/or cam chain and tensioner?
New Users please add your car's year and model to your signature line!
Never break more than you fix!
Old 07-27-2005, 04:20 PM
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Quote:
Originally posted by SoCal Driver
The "automatic" threw me off at the start too. Not many around.
aye... but at least you had a manual that mentioned it. All i have is a haynes, and it dosent say anything about it, nor does the directions on clarks garage. Oh well. the engine is out and ive learned quite a bit. Thanks for the help
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Old 07-27-2005, 08:55 PM
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I liked removing the automatic engine. A bit of a pain to get the nine bolts and the bell housing loose but it just pops out after that.

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Hugh - So Cal 83 944 Driver Person
NOT a 'real' Porsche -- Its Better!!!!
When was the last time you changed your timing and balance belts and/or cam chain and tensioner?
New Users please add your car's year and model to your signature line!
Never break more than you fix!
Old 07-27-2005, 10:26 PM
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