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rufrob's Avatar
 
Join Date: Feb 2006
Location: Tokyo
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996 turbo rattle

Hi.
Just seeking some feedback on my 2001 996 turbo with 60,000 miles.
The dented and leaking headers were swapped for OEM manifolds but the noise persists. It goes away as the engine warms up.

https://youtube.com/shorts/_OQzzUJ9vi4?feature=share

With a plastic hose it appears to be coming from the under the heat shield near the top of the hot side.


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Old 04-20-2021, 04:23 PM
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It could be normal Mezger engine noise. Take a trip down this rabbit hole.
https://rennlist.com/forums/996-turbo-forum/980176-mezger-engine-noise.html
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Old 04-23-2021, 09:16 AM
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People seem to forget that the almighty Mezger engine was designed to go racing with, so no consideration was given to making it "soccer mom" quiet..............
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Old 04-23-2021, 09:46 AM
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I have 2 996 turbos. The both turbos on the 02 are quieter and the right turbo is also quiet. Plus it gets quieter as the engine warms up. All 4 nuts connecting the muffler are tight and I’m sure I replaced the o ring gasket. The headers where badly dented and cracked. I hoped that was the source but after replacing the manifolds the noise is still there.
Oh well. Thanks to Covid and work from home I’ll have time to drop the motor for a more thorough inspection.


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Old 04-26-2021, 01:59 PM
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Turns out the noise was from the wastegate.
The PO tightened the actuator rod too much. Thus i guess the gate couldn’t close properly.
Loosened the rod a bit and all is well.


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Old 05-23-2021, 06:05 PM
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