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-   -   Help, advises needed (http://forums.pelicanparts.com/911-engine-rebuilding-forum/113274-help-advises-needed.html)

phe 06-03-2003 06:51 AM

Help, advises needed
 
This is my SC (RS 3.0 look, track used)

We have opened the engine, two parts broken, One piston and one "hammer" (dont know the english name). There are the pictures.

Any suggestion is welcome !

Target: reliability and power.

http://forums.pelicanparts.com/uploads/pheMVC-001S.JPG

http://forums.pelicanparts.com/uploads/pheeMVC-002S.JPG

http://forums.pelicanparts.com/uploads/pheMVC-003S.JPG

http://forums.pelicanparts.com/uploads/pheeMVC-004S.JPG

http://forums.pelicanparts.com/uploads/pheeMVC-005S.JPG

http://forums.pelicanparts.com/uploads/pheMVC-006S.JPG

Doug Zielke 06-03-2003 06:55 AM

Looks like one "piston" and one "rocker arm" (hammer) are toast (broken).
Rebuild time.

phe 06-03-2003 06:58 AM

Yep, but what do I put?

phe

Doug Zielke 06-03-2003 07:01 AM

Dismantle and inspect everything, and rebuild as required.

phe 06-03-2003 07:24 AM

Doug,



I am in the middle of the rebuild. :D

Planned:


chain tensionner kit
reinforced clutch
close ratio gearbox and LSD
race seats
segments (now I have to think again) :mad:


Already have SSI, bilstein, torsion 19/29,C2 4 pistons brakes,...... :p

This is a 204hp engine, I can rebuild with the same cylindre/piston (high compression), but maybe there are other possibilities...

phe

Groesbeck Hurricane 06-03-2003 07:45 AM

Phe,

I never learned Dutch or Flemmish, but my French is OK. I lived in Namur for some years. You can send me a private mail if you need some information but your English is very good.

I would suggest purchasing the re-build book, 101 projects, and Bentley at a minimum. Measure everything. If it is out of spec, replace it. I would seperate the halves and make sure there are no metal particles floating in the motor. What kind of head studs are on the motor right now? Should those also be replaced? I would look into doing the valve springs, guides, etc.

Your top photo is the rocker arm. I would have the valve on that cylinder inspected and pay attention to the piston.

Best of luck!

phe 06-03-2003 07:55 AM

David,


This is fun I live in Ciney(Namur/Belgium) !

I forget to mention that, but valves guides and springs were already planned, I have got the wayne's books and the Bentley;).

My tentation is to go for a 3l2 pistons/cylindres for the SC:D. Another option is the 3.3 RSR:rolleyes: (less interesting I guess). The wise solution is to rebuild with the same spec:) . I have 1 or 2 days to think about that and any comment is welcome.

phe

Wayne 962 06-03-2003 10:48 AM

I just bought the Mahle kit for building a 3.2 out of a 3.0 (short stroke 3.2). It's not cheap (about $3600 retail), but it is definitely the way to go for more HP. I'm ditching the CIS and putting carbs or and engine management system on there...

-Wayne

phe 06-04-2003 01:32 AM

Mahle 3.2 kit is on the way.

Swap the CIS,good idea but here good carb are not easy to find.

Still searching for a solution :confused: But actually with the $/€ conversion, it could be a good deal to order from US.

I will try to get info from PMO ;)

phe

Wayne 962 06-04-2003 01:42 AM

We resell the PMO setups, what do you want to know?

-Wayne

phe 06-04-2003 01:59 AM

First do I put 40 or 46 ?

Does it really worth the $$$ ?

I always wanted seach a setting, as my bill will be already huge why not put everything. :D I know I will not resist to that.

What about transatlantic support from PMO ??

phe

Wayne 962 06-04-2003 02:01 AM

They are pretty good - all you need to do is bolt them on - they will be set from the factory to your car. Follow the tuning procedures in 101 Projects, and you will be set...

You can run either 40s or 46s. I'm going to run 40s on my short-stroke 3.2, primarily because I have a set onhand...

-Wayne

phe 06-04-2003 02:23 AM

Can I still use my SC fuel pump without problem with the 46 carb?

phe

cstreit 06-04-2003 05:00 AM

Phe,

The best way is a newer higher volume lower pressure fuel pump. You will also need a regulator to manage pressure to the carbs.

The carbs use about 3-4psi of fuel pressure whereas the CIS uses much more (30-70?). If you use a tank return line before the pressure regulator I guess you could use the CIS fuel pump...

phe 06-12-2003 05:55 AM

I have found the pieces of my piston:


http://forums.pelicanparts.com/uploads/mvc-021S.jpg

http://forums.pelicanparts.com/uploa...eeMVC-022S.jpg

phe 06-12-2003 05:58 AM

Some of the new material :

http://forums.pelicanparts.com/uploa...eeMVC-001S.jpg


http://forums.pelicanparts.com/uploa...eeMVC-009S.jpg

http://forums.pelicanparts.com/uploa...eeMVC-012S.jpg

http://forums.pelicanparts.com/uploa...eeMVC-007S.JPG

PMO 46 are on the way from US.

I cant wait anymore ......

Phe

phe 06-12-2003 06:02 AM

Any way, work is on the way.....


http://forums.pelicanparts.com/uploa...eeMVC-018S.jpg

http://forums.pelicanparts.com/uploa...eeMVC-023S.jpg

http://forums.pelicanparts.com/uploa...eeMVC-024S.jpg

http://forums.pelicanparts.com/uploa...eeMVC-019S.JPG


Philippe

phe 06-12-2003 06:13 AM

Forget to say an ENORMOUS thank to the garage. They takes a lot of time in explanations, pictures,.....

I would recommend it (private mail) to anybody in France, I am very satisfied by the service (until now:p :p :p )

phe

Wayne 962 06-12-2003 12:32 PM

That wouldn't be an open drail and a gallon of parts cleaner, would it?

-Wayne

snowman 06-12-2003 06:51 PM

Great pictures..

beepbeep 06-13-2003 01:23 AM

What happened? Looks like moderate overrev? Why not go for EFI? ... carbs are hard to tune.

phe 06-16-2003 02:12 AM

beepbeep,


Overrev??, as everybody is telling me that, I guess it is. I am driving at high rpm from time to time, but I do not remember any overrev.

EFI was the reason choice, but I always wanted carbs I am building my dream car which will not be the reference 911 3.0, but simply the one I wanted. I hope that new carbs will not create to much problem (My dream will comes true in a few days.... 10-9-8-..)

Philippe

Wayne 962 06-16-2003 02:15 AM

Looks good!

-Wayne

snowman 06-16-2003 07:26 PM

Carbs are NOT hard to tune. It takes about 1/2 hour max and is very straight forward ( as long as the engine, carbs, and linkage are in good condition). They will stay tuned for a very very long time.

phe 06-18-2003 02:40 AM

Jack,



God bless you and your words....;)

phe

jluetjen 06-18-2003 05:10 AM

Swapping the CIS for Carbs opens up a whole new realm of tuning possibilities for improving the HP. I'd take a look at some cams with more duration and overlap like an early S or a GE60 grind, neither of which will work with CIS, but work great with carbs. You may need to open your intake ports up to about 38 or 39 mm's if they are not that large already. The result will be an engine which will generate peak torque at around 4500 RPM and generates peak HP at about 6500 RPM and will rev to 7000 - 7500 RPM. Just make sure that your engine builder is aware of your intended rev range since he may recommend some additional modifications to support those sorts of engine speeds.

If you really want to go all out you can go for "Full Race" cams like the 906, RSR or GE80, but then you're talking about rebuilding the engine as an 8000+ RPM engine which is a whole new can of worms.

phe 06-18-2003 06:38 AM

Ok not really engine, but parts are arriving...

8 days to wait....

http://forums.pelicanparts.com/uploa...o-MVC-001F.JPG


http://forums.pelicanparts.com/uploa...o-MVC-002F.JPG


http://forums.pelicanparts.com/uploa...o-MVC-007F.JPG


http://forums.pelicanparts.com/uploa...o-MVC-008F.JPG

beepbeep 06-18-2003 06:57 AM

Quote:

Originally posted by snowman
Carbs are NOT hard to tune. It takes about 1/2 hour max and is very straight forward ( as long as the engine, carbs, and linkage are in good condition). They will stay tuned for a very very long time.
Errr....carbs are pre-historic wide-a**ed way of guesstimating how much fuel engine needs. You can "tune" them to be right on one load segment but they will certainly be off-tune on another.

So even if it might be easy to "tune" them in such sense that you fiddle them to make car run (w/o belching black smoke) they have nothing to do in modern high performance engines.

EFI can and should be mapped for all loads and revs and will result in cleaner running, stronger and more fuel efficient engine.

I think you are still stuck in Chevy-land tough...

Doug Zielke 06-18-2003 07:27 AM

Wayne has a good primer on EFI systems in the rebuild book. After reading it, I would never consider carbs as an alternative to my CIS.

Groesbeck Hurricane 06-18-2003 08:35 AM

Phe,

Je me bien regardez le garage !! Tu vas d’avoir une bonne journée ou track.

jgparker 06-18-2003 09:48 AM

I'd gladly trade an old CIS system for a set of Webbers. Anyone want to take that deal? I think a good EFI system and CIS (K-jetronic) are two different things.

Wayne 962 06-18-2003 10:55 AM

Quote:

Originally posted by Doug Zielke
Wayne has a good primer on EFI systems in the rebuild book. After reading it, I would never consider carbs as an alternative to my CIS.
Funny, I'm going to be running carbs on my short stroke 3.2. EFI is great, but you gotta have the bucks to play the game, especially when you're twin-plugging and running a hot cam (you need the individual throttle boddies). $500 set of carbs (yes I got a good deal on them) versus about $5K in throttle boddies and computers. The EFI can wait for me...

-Wayne

jluetjen 06-18-2003 12:00 PM

Quote:

EFI is great, but you gotta have the bucks to play the game,
Nor has anyone mentioned the dyno time needed to properly dial in a fully mapped EFI system. I've heard that it takes a good two solid days of dyno time to fill in the map assuming that you know what you're doing. Sure a rough cut map can be made in a couple of hours, but in order to really get the benefit of the system compared to carbs, the detail work takes a lot longer. What's dyno time going for?

Now if you happen to have a library of maps for similar engines, that's a different story.

Tommy P 06-18-2003 02:40 PM

Hey Phe
just been reading your posting. Looks like the same thing happened to me. I've not started tearing the engine down yet, but I have a broken rocker arm. I'm expecting to find more damage (similar to yours) when I do.
So a rebuild will be on the way, though I expect mine will take longer to do than yours (circumstances in time and money).
The post has come up with some interesting issues that I have been considering during my own rebuild. I have some 40's on mine and would also like to increase to 3.2. I would also like to do some work on the gearbox, so keep us informed of how things work out.
Wayne, your project sounds interesting too, are you intending to give out some details of this one?
Good Luck
Tom

beepbeep 06-18-2003 04:14 PM

I don't want to make this thread into some carbs vs. EFI flame war but I believe that people are afraid of all this "EFI-thing" as something strange, complicated and expensive.

I understand that it isn't as straight-forward as carbs or CIS but it really isn't that complicated (or expensive) at all, especially compared to MFI.

You basically measure air-pressure in plenum, revs and squirt enough fuel...that's about it!

EFI systems are cheap and new ones can be mapped on the road with pretty good results, especially if using wideband lambda.

I believe that biggest obstacle is in people's minds...(on the other hand, I designed electronic devices for living so i probably find it easier/less frightening)

phe 06-24-2003 07:49 AM

Rebuild Step 1,

http://forums.pelicanparts.com/uploa...1_MVC-001F.JPG

Forget to say fully balanced engine

http://forums.pelicanparts.com/uploa...1_MVC-002F.JPG

6 "rods" weight 702,1gr

http://forums.pelicanparts.com/uploa...1_MVC-003F.JPG

phe 06-24-2003 07:51 AM

http://forums.pelicanparts.com/uploa...1_MVC-004F.JPG

http://forums.pelicanparts.com/uploa...1_MVC-005F.JPG

http://forums.pelicanparts.com/uploa...1_MVC-006F.JPG

http://forums.pelicanparts.com/uploa...1_MVC-007F.JPG

phe 06-24-2003 07:53 AM

http://forums.pelicanparts.com/uploa...1_MVC-008F.JPG

http://forums.pelicanparts.com/uploa...1_MVC-009F.JPG

http://forums.pelicanparts.com/uploa...1_MVC-010F.JPG


This is really killing me, I want to drive my car !!:eek: :eek: :eek:

Phe

phe 06-24-2003 08:15 AM

Still working Step 2

http://forums.pelicanparts.com/uploa...1_MVC-001S.JPG

http://forums.pelicanparts.com/uploa...1_MVC-002S.JPG

http://forums.pelicanparts.com/uploa...1_MVC-003S.JPG

http://forums.pelicanparts.com/uploa...1_MVC-004S.JPG


Just a word for wayne's book, really a valuable book in my situation :D :D :D

phe

phe 06-24-2003 08:17 AM

http://forums.pelicanparts.com/uploa...1_MVC-005S.JPG

http://forums.pelicanparts.com/uploa...1_MVC-006S.JPG

http://forums.pelicanparts.com/uploa...1_MVC-007S.JPG


Do I continue?

phe


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