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-   -   Another 3.0 Rebuild (http://forums.pelicanparts.com/911-engine-rebuilding-forum/572375-another-3-0-rebuild.html)

brads911sc 02-03-2011 05:12 PM

Update --

Rockers in.
Valves Adjusted.
Chain Housing Covers on.
Tensioner Oil lines installed.
Distributor in.

To do...
Install Oil Cooler - Test, Clean, Flush by Tom Butler.
Install Valve Covers
Install Spark Plugs.

Close to a completed Long Block. :)

http://forums.pelicanparts.com/uploa...1296785510.jpg

http://forums.pelicanparts.com/uploa...1296785533.jpg

http://forums.pelicanparts.com/uploa...1296785554.jpg

arbita1 02-04-2011 04:28 AM

Cool. Looks good.

Did you put the JB Weld in the spots according to Wayne's book? I don't see it on the chain housing covers.

pw36889 02-04-2011 05:48 AM

Great work, looking to rebuilt mine as well in the next coming months. Will go to 10.5 JE, twin, JB racing cylinders, GE80 cam and custom CNC head porting and EFI with Microsquirt as hte engine control (Great and cheap package). Engine in pieces, no damage. In process to get the parts, wish to close the case by this summer. Slow lead time, better cash flow!

Sorry to ask but what is the coating added to the main crank bearing?

Thanks

Alain

brads911sc 02-04-2011 07:15 AM

I did.. except on the chair housing covers. It was never there. Would you add it?

Quote:

Originally Posted by arbita1 (Post 5826257)
Cool. Looks good.

Did you put the JB Weld in the spots according to Wayne's book? I don't see it on the chain housing covers.


arbita1 02-04-2011 07:16 AM

Quote:

Originally Posted by brads911sc (Post 5826521)
I did.. except on the chair housing covers. It was never there. Would you add it?

Check Wayne's book. I believe he tells you to do it.

brads911sc 02-04-2011 07:20 AM

It has been a real education and alot of fun. You will have a blast. Just take your time...
The coating is a micro shot peen with Tin (Sn) and Molybdenum Disulfide (MoS2) , and other material. Company is WPC.

WPC - Metal Surface Treatment / Micro Shot Peening

Quote:

Originally Posted by pw36889 (Post 5826356)
Great work, looking to rebuilt mine as well in the next coming months. Will go to 10.5 JE, twin, JB racing cylinders, GE80 cam and custom CNC head porting and EFI with Microsquirt as hte engine control (Great and cheap package). Engine in pieces, no damage. In process to get the parts, wish to close the case by this summer. Slow lead time, better cash flow!

Sorry to ask but what is the coating added to the main crank bearing?

Thanks

Alain


pw36889 02-05-2011 08:02 AM

WPC metal surface
 
Hum! Interesting but not convinced...

Just to let people know, to repair cracks or any damaged inside the case I would prefer to use Loctite 99393 or Magnobond 6398 over JB weld product.;)

I taught I could share some pictures of my project. Still in the mode to prepare the parts and redo some of them.

thanks

ALainhttp://forums.pelicanparts.com/uploa...1296925247.jpg
http://forums.pelicanparts.com/uploa...1296925273.jpg

PFM 02-05-2011 09:08 AM

pw36889,

What distributor or sync wheel is in the second photo? Do you have a part number?

Thanks,

PFM

pw36889 02-05-2011 11:32 AM

This is a custom made distributor that uses the JB racing rotor and cap! I did used an hall effect sensor from Bosch. 1500 $ for the JB racing design was too expensive so I decided to design and built the unit myself

Alain

PFM 02-05-2011 03:17 PM

pw36889,

The part looks so good I thought it was a factory piece. I plan to use a coil near plug setup with a Megasquirt and that looks like it would work.

I assume the drive gear is from JB Racing too. I think I will stick with my crank fire setup and flying magnets on the pulley and a pickup like Bruce Andersons.

Nice work.

pw36889 02-05-2011 03:31 PM

The part has been made in a factory by myself using housing in alu 7475(over kill) and 17-4 ph shaft h900. That piece will las forever. Bevel is from the original dist. Pf course everything anodize. Will be on test on the microsquirt soon. The next part to go is a superlight engine support.

Thanks

Thanks

brads911sc 02-12-2011 03:13 PM

Longblock Complete...

http://forums.pelicanparts.com/uploa...1297555806.jpg

http://forums.pelicanparts.com/uploa...1297555827.jpg

http://forums.pelicanparts.com/uploa...1297555910.jpg

http://forums.pelicanparts.com/uploa...1297555988.jpg

Targa Time 02-13-2011 02:04 PM

Beautiful engine! Have a question for you though. Did you forget the alternator ground wire that attaches to the top of the case or are you relocating it elsewhere?

brads911sc 02-15-2011 06:59 AM

I have the wire. I actually did forget. :) but when I started cleaning my fan/housing i saw it.

I have a new alternator being delivered Wednesday...

Update...

I also have thin flange SSI's, so I am swapping out all my exhaust studs. What a ball buster that is. Youd think for $2,250, the heads would come with new hardware. Not so much... I snapped off four of the first 8... So I am glad I have the jig. But its painful. Think Ill need to Timesert two of them. I ordered the M8 timeserts and the installation tools. Should have it by the weekend. Stay tuned.

onboost 02-23-2011 12:13 PM

Nice work Brad!

Spring is coming and you seem to be at the proper pace. Good Luck.

Paul

onboost 02-23-2011 12:14 PM

Quote:

Originally Posted by pw36889 (Post 5828635)
Hum! Interesting but not convinced...

Just to let people know, to repair cracks or any damaged inside the case I would prefer to use Loctite 99393 or Magnobond 6398 over JB weld product.;)

I taught I could share some pictures of my project. Still in the mode to prepare the parts and redo some of them.

thanks

ALainhttp://forums.pelicanparts.com/uploa...1296925247.jpg
http://forums.pelicanparts.com/uploa...1296925273.jpg

Nice stuff.. have you started a thread for your build?

brads911sc 02-27-2011 06:08 PM

Update
 
Some updates.

Engine is complete except for Clutch/Pressure plate.

Intake Manifolds on. PMO's will go on after engine is under the car.

My distributor was off 180 degrees. That was fixed. ready to go.

http://forums.pelicanparts.com/uploa...1298862505.jpg

brads911sc 02-27-2011 06:13 PM

I have decided to tackle the electrical inside the engine bay. I had my relay board mounted back on the firewall and I just wasnt happy with the looks. I bought a new EFI wiring bundle and a new 8 fuse fuse block.

Hope to get this done this week.

http://forums.pelicanparts.com/uploa...1298862792.jpg

http://forums.pelicanparts.com/uploa...1298862818.jpg

brads911sc 02-27-2011 06:16 PM

Thanks Paul!

Quote:

Originally Posted by onboost (Post 5863872)
Nice work Brad!

Spring is coming and you seem to be at the proper pace. Good Luck.

Paul


snbush67 02-28-2011 07:22 PM

Looking good Brad, fire that engine up allready!

Shane


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