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-   -   A special find in a 73"S" (http://forums.pelicanparts.com/911-engine-rebuilding-forum/867072-special-find-73-s.html)

Henry Schmidt 05-27-2015 07:52 AM

A special find in a 73"S"
 
When this engine was removed from it's chassis, a 1973 911 S (with Bromos race history) we were told it was a 2.7 RS. Imagine our surprise when we discovered that the engine was actually a 3.0 RS. A single plug 3.0 MFI engine built on a sand cast RSR 3.0 engine case. In 30 years this is the only one I've ever seen.

http://forums.pelicanparts.com/uploa...1432737678.jpg
http://forums.pelicanparts.com/uploa...1432737712.jpg
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http://forums.pelicanparts.com/uploa...1432737970.jpghttp://forums.pelicanparts.com/uploa...1432738251.jpg
http://forums.pelicanparts.com/uploa...1432738336.jpg

Henry Schmidt 05-27-2015 08:07 AM

Over the next few weeks I'll share the build we did on this very rare engine.
Before

http://forums.pelicanparts.com/uploa...1432738859.jpg

After

http://forums.pelicanparts.com/uploa...1432739159.jpg
http://forums.pelicanparts.com/uploa...1432739184.jpg

91133 05-27-2015 04:25 PM

Wow! That would be one time 'non-matching numbers' actually added value!

Look forward to the story.

tocobill 05-27-2015 04:55 PM

Henry ... I saw pics of the headers in another post. where where they source or were they a in house custom job?

JV911SYDNEY 05-27-2015 06:13 PM

Fwooor

That should come with a NSFW warning :eek:

Matt Monson 05-27-2015 08:50 PM

So cool.

jpnovak 05-28-2015 06:46 PM

Very Cool.

Are the case dimensions the same as the early sand cast case? I realize head stud and spigot are likely larger to accommodate the (presumably) 95mm P/C set.

al lkosmal 05-28-2015 10:49 PM

wow, Nice find Henry.

regards,
al

Henry Schmidt 05-29-2015 09:09 AM

Quote:

Originally Posted by jpnovak (Post 8641986)
Very Cool.

Are the case dimensions the same as the early sand cast case? I realize head stud and spigot are likely larger to accommodate the (presumably) 95mm P/C set.

This very special case has the same external dimensions as all 911 cases from 64 to 89.
The unique characteristics that are different than the early 2.0 sand cast case is stud spacing half way between between 2.0-2.7 and 3.0-3.3.
Very rare. Special heads as well.
The other difference is the 5 studs for mounting chain boxes vs 3 studs and 2 pins.
The intermediate shaft has thrust bearings similar to what was common on later cases.
There are also a considerable number of reinforcements in this casting including a larger base for the cylinder mounting.

Henry Schmidt 05-29-2015 09:18 AM

http://forums.pelicanparts.com/uploa...1432916085.jpg
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Henry Schmidt 05-29-2015 09:24 AM

http://forums.pelicanparts.com/uploa...1432916345.jpg
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shbop 05-31-2015 04:16 AM

signing-up.

fred cook 05-31-2015 04:26 AM

3.0 engine.......
 
Very interesting and a real "looker"! Are those Mahle pistons? If so, do you know the compression ratio? Also, what level of horsepower do you expect this engine to make? The pistons look very similar to the Mahle pistons that I used in my 3.3SS build. My set were 10.1:1 compression.

Henry Schmidt 06-01-2015 09:42 AM

http://forums.pelicanparts.com/uploa...1433176105.jpg
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Farrell 06-01-2015 02:04 PM

very neat!

daepp 06-01-2015 10:01 PM

I cant believe I almost missed this.

356RS 06-02-2015 09:33 AM

Very rare engine. What a surprise.

Henry Schmidt 06-02-2015 11:51 AM

Quote:

Originally Posted by 356RS (Post 8648590)
Very rare engine. What a surprise.

As we progress, we will post a pictures of the custom injection we built for this project but until then here's the pump you built for this project.
Some Supertec, some Burnham Performance and some MFI Werks magic all came together to produce a very special pump.

http://forums.pelicanparts.com/uploa...1433270999.jpg


http://forums.pelicanparts.com/uploa...1433270872.jpg

Burnham Performance
1071 Avenida Acaso ste.D
Camarillo, Ca. 93012
805-240-6931
rennwerks@hotmail.com

MFI Werks
10227 N.W. Swallow St.
Seal Rock, OR. 97376
Mark Jung
541-563-3702
info@mfiwerks.com

BURN-BROS 06-02-2015 12:57 PM

Very Cool Motor !

xbrumossalesman 06-02-2015 01:38 PM

Brumos called-they want their engine back.

Speed Buggy 06-02-2015 01:51 PM

It's too bad that has to go in a car and get dirty. Noyce.:D

daepp 06-03-2015 04:23 PM

Quote:

Originally Posted by Henry Schmidt (Post 8648819)

That pump is beautiful. I see there's an added (?) strut - are the pumps known to torque over?

Lapkritis 06-04-2015 07:29 AM

I don't want to steal Henry's thunder but I believe the strut is more of an insurance policy to lessen vibration and keep those aluminum mounting ears intact at the base. Aluminum does fatigue and a lot of these parts have plenty of cycles on them by now.
____

Cool find Henry - thanks for sharing. Not sure why folks are voting this down as you won't likely see another any time soon.

I was remarking to the wife the other day about the cost of stamps when I found and removed a half dozen of these boxes (also unused) stuffed into the wall behind the dishwasher in our old farmhouse. "Free" insulation!

About the CAD/CAD II/Zinc plating process - I was curious about your input on when and where to use it. I understand fastener coating technology has improved since these engines were built but from an appearance standpoint there is a desire for close to original as possible so the newer greenish coatings are out. The average DIY can get their hands on kits to do some CAD/Zinc coating in the garage which really adds a nice bling factor to a solid build. But like Lund accessories on a Chevy pickup, there must be a point when you've gone too far... when you've "Lunded out" as they used to say. I agree once you start on the visible hardware, it makes sense to have it all match.

I noticed the threads weren't plated on the through bolts and the neck of one pictured doesn't appear to be coated either. Is there a reason to not coat the threads or has the coating worn through from pre-assembly activities such as checking bearing clearance?
Items intended to wear in an oil bath I haven't observed as normally coated (excluding softer anti-friction coatings for bearings/pistons by 3M etc) because they would quickly shed the layer of metallic plating. Is the sprocket on the right just a chain holder that was laying around the shop or was it installed during the build?
Quote:

Originally Posted by Henry Schmidt (Post 8646874)

I look forward to more pics/updates. Appears it ended as a twin plug from the after pictures so there must be trick head work to share still.

Henry Schmidt 06-04-2015 07:50 AM

Quote:

Originally Posted by daepp (Post 8650841)
That pump is beautiful. I see there's an added (?) strut - are the pumps known to torque over?

The original RSR pump had a reinforcement bracket but those brackets are long since NLA. One morning I was looking through my race-fab box and decided I could just fab up the similar bracket. Not really needed, it was just for fun.

http://forums.pelicanparts.com/uploa...1433435173.jpg

silverc4s 06-04-2015 11:14 AM

Henry,
Am I correct in thinking you will have a closed oil system for the pump that is not connected to engine oiling system.
I recall seeing that first on one of your builds. Really top shelf work by the way. Thanks for sharing.

daepp 06-04-2015 11:24 AM

Thanks!

And BTW, great shot through the stacks!!

Henry Schmidt 06-04-2015 12:06 PM

Quote:

Originally Posted by silverc4s (Post 8652004)
Henry,
Am I correct in thinking you will have a closed oil system for the pump that is not connected to engine oiling system.
I recall seeing that first on one of your builds. Really top shelf work by the way. Thanks for sharing.

You are correct. The pump on this engine is sealed off from the engine.
We discovered 20+ years ago that the engine oil would super-heat the pump.
With the exception of a possible improvement on hot restart the heat had no other benefit.
By isolating the pump we could insure the quality of the pump oil and isolate the engine from any possible fuel contamination of the oil.
The engine runs a Supertec cold start device making the thermostat obsolete. Our cold start device is controlled by the driver via a small level next the the hand brake.

http://forums.pelicanparts.com/uploa...1433444332.jpg

If you choose to seal your pump it is important to remember that as the engine heats up, pressure will build inside the pump forcing the oil passed the seals and gaskets. To relieve this pressure we designed a neat little breather that double as a filler for pump oil. The breather is also a little filter. This breather will retrofit to any Bosch MFI pump.

http://forums.pelicanparts.com/uploa...1433444522.jpg
http://forums.pelicanparts.com/uploa...1433444551.jpg

Henry Schmidt 06-04-2015 06:57 PM

http://forums.pelicanparts.com/uploa...1433468462.jpg
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Hcarraro 06-06-2015 03:18 PM

What a unique build. Thanks for sharing

Henry

Henry Schmidt 06-16-2015 05:21 AM

http://forums.pelicanparts.com/uploa...1434456962.jpg
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Henry Schmidt 06-16-2015 05:29 AM

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Cairo94507 06-16-2015 05:49 AM

Absolutely beautiful engine build.

silverc4s 06-16-2015 05:50 AM

The best toy in the best Toy Store... Thanks for making us all crazy, Henry. You are an artist..

911 tweaks 06-16-2015 10:57 AM

very nice as usual henry...)) btw, who's headers & do you have a pic of the muffler you will be using...? I live for pics like this from henry...)))) just por-fect...

Henry Schmidt 06-16-2015 12:23 PM

Quote:

Originally Posted by 911 tweaks (Post 8670105)
very nice as usual henry...)) btw, who's headers & do you have a pic of the muffler you will be using...? I live for pics like this from henry...)))) just por-fect...

Buckley Racing did the headers using collectors from Burns Stainless. The muffler is a custom sport from Dansk.


http://forums.pelicanparts.com/uploa...1434482499.jpg

Jmorski 06-18-2015 06:56 PM

Beautiful work!

tdw28210 06-25-2015 05:13 AM

I'm certainly no expert, but just wondering if this could have possibly been an IROC motor? I think they were 3.0 RS-based cars. The uniqueness of it would sort of make sense. From what I have researched, Roger Penske bought most of the IROC cars when Porsche ceased support of the series after the inaugural season. He then resold them to various race teams. Maybe Brumos bought one? Anyway, just a thought.

And BTW, beautiful build.

KTL 06-25-2015 10:37 AM

Fantastic stuff! I love the look of the finned lower valve covers.

Those Mahle pistons look to be really light. I see they were plunge-cut/milled under the crown all around the pin bosses

Curious what size piston spray jets are used? Reason I ask is because I noticed the 964 oil pump.

47silver 06-25-2015 06:35 PM

work of art
 
Henry
thanks for posting these photos, truly a modern masterpiece.

Henry Schmidt 06-26-2015 08:26 AM

Quote:

Originally Posted by KTL (Post 8683082)

Curious what size piston spray jets are used? Reason I ask is because I noticed the 964 oil pump.

I generally use the squirter that seems horse power specific. This engine has turbo squirters.

SC squirter for under 260hp
Turbo squirter up to about 350
964 for 300 to 400 hp
There is an over-sided 964 squirter that is appropriate for higher heat engines.


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