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Puny Bird
 
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Join Date: Nov 2002
Location: Port Hope (near Toronto) On, Canada
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The '06 4s I'm rebuilding looks like yours, customer's doing the full LN treatment, plus just about everything else on the greasy side.

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Old 06-24-2019, 10:58 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #21 (permalink)
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Quote:
Originally Posted by speeder View Post
You cannot rebuild your way out of the design flaws in that motor. Those years are time bombs and not eligible for the replacement IMS kits out there.
Replacement IMS kits are certainly available! (LN Engineering for one source.)



Bore scoring is another issue however.....
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Old 06-24-2019, 01:22 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #22 (permalink)
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Location: Fla panhandle / Roaming in my motorhome
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What is causing the bore scoring? Bad rings, poor cylinder material?

Bummer Rob, it's a nice looking car. And it sounds like you were having good fun with it.

All the best in getting it fixed well.

Cheers Richard
Old 06-24-2019, 02:00 PM
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Team California
 
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I should have qualified my statement; you cannot replace the IMS w/o completely tearing down the engine. So you could do it once on this one. Not sure what you would do when that wears out in 40k miles, (or whatever the service life is).

This is a sad example of how these engines are completely unsuited for track use.
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Old 06-24-2019, 03:11 PM
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Speeder is wrong.
Go do a search on Rennlist, there are a number of rebuilders out there that can do a proper rebuild up to and including full track use. I will concede its not cheap.
Old 06-24-2019, 03:29 PM
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Thanks!
Old 06-24-2019, 03:51 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #26 (permalink)
 
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Quote:
Originally Posted by speeder View Post
I should have qualified my statement; you cannot replace the IMS w/o completely tearing down the engine.
Sorry - but you're wrong again. European Parts Solutions has a kit that allows replacement without disassembly. It's not cheap to purchase, but can be rented for $400 ($1500 core charge.)

Porsche IMS Bearing Tool Kit - Intermediate Shaft Bearing Repair Tool Kit 996, 997, Boxster, Cayman — European Parts Solution

There's a video (can't get it to embed here) on that page that shows the issue and the product in use.

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'83 SC Targa - since 5/5/2001
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Last edited by MBAtarga; 06-24-2019 at 05:53 PM..
Old 06-24-2019, 05:49 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #27 (permalink)
Team California
 
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Quote:
Originally Posted by ltusler View Post
Speeder is wrong.
Go do a search on Rennlist, there are a number of rebuilders out there that can do a proper rebuild up to and including full track use. I will concede its not cheap.
Ok, how about in stock form? Of course they can be improved or fortified at great expense, (what engine does this not apply to?), I was referring to the way they come from the factory. BTW, I do not dislike the cars. I like them a lot. But unlike the earlier and later cars, they are not suited for track duty out of the box. Sorry.
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Old 06-24-2019, 08:52 PM
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Gon fix it with me hammer
 
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bore scoring can be re-mediated with sleeves.
And prevented with improved cooling

Make sure you have the 70 C thermostat so you get cooler coolant to your engine.
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Old 06-24-2019, 10:44 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #29 (permalink)
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Quote:
Originally Posted by svandamme View Post
Make sure you have the 70 C thermostat so you get cooler coolant to your engine.
There's lots of speculation as to if the low temp thermostat does what some claim it does. It opens earlier (at the lower temp) - but it doesn't miraculously allow the engine to run cooler.
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Old 06-25-2019, 03:50 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #30 (permalink)
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I assume you would want to do a rebuild with the LN Nickies? This way they are nikacil plated like the good ole aircooled engines!
Old 06-25-2019, 04:47 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #31 (permalink)
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Wheeler dealer make it looks easy.

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Old 06-25-2019, 04:59 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #32 (permalink)
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Quote:
Originally Posted by sc_rufctr View Post
Wheeler dealer make it looks easy.

997 doesn't have an accessible IMS

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Stijn Vandamme
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Old 06-25-2019, 05:16 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #33 (permalink)
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