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Alter Ego Racing
 
ErVikingo's Avatar
 
Join Date: May 2002
Location: Florida
Posts: 5,553
Source for Plastic tail light material?

I'm in need of plastic to make replacement lenses for some tail lights. No need for them to be "Fresneled" actually, plain would be ideal.

The lens will be almost flat and glued to the lamp fixture.

Thanks in advance!

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Old 01-07-2022, 12:24 PM
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You might search for plastics manufacturing near you. It can be expensive, but you get what you pay for. I've used Precision Plastic near me to have custom stuff manufactured. Way better than I could ever do myself.
Old 01-07-2022, 12:36 PM
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Alter Ego Racing
 
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Great! Thanks for the feedback.
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Old 01-07-2022, 12:41 PM
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Still Doin Time
 
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Join Date: Nov 2004
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Have you thought about repurposing from an existing style that is already in production?
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Old 01-07-2022, 12:50 PM
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Alter Ego Racing
 
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Join Date: May 2002
Location: Florida
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Quote:
Originally Posted by asphaltgambler View Post
Have you thought about repurposing from an existing style that is already in production?
I did Sir but the lens I have to make is quite large (4x23 each).

Placed a call to local plastic supply place. Guess I'm getting "sign" material.

Next up, how to cut it carefully..... patience

Cheers!
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Old 01-07-2022, 01:00 PM
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A plastic manufacturer will have the piece cut, drilled and ready to install to your specifications. A distributor will simply sell you existing generic stock.
Old 01-07-2022, 01:48 PM
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Still Doin Time
 
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^^^^^^^^good call
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'07 Jeep SRT-8 - Hauls groceries and Hauls *ss Sold
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Old 01-07-2022, 01:49 PM
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How about this ??

https://www.amazon.com/Acrylic-Plexiglas-Plastic-Sheet-2283/dp/B00JV3NPHM
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Old 01-07-2022, 01:55 PM
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Alter Ego Racing
 
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Quote:
Originally Posted by rusnak View Post
A plastic manufacturer will have the piece cut, drilled and ready to install to your specifications. A distributor will simply sell you existing generic stock.
True. Thanks for that insight.
Old 01-07-2022, 03:06 PM
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Alter Ego Racing
 
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Quote:
Originally Posted by JackDidley View Post
I’ll send them a message to confirm the level of translucence. It says they do custom cuts!
Old 01-07-2022, 03:07 PM
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Hell Belcho
 
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TAP Plastics. Use them all the time.

https://www.tapplastics.com/
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Old 01-07-2022, 04:40 PM
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Alter Ego Racing
 
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Thanks NC!
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Old 01-07-2022, 06:37 PM
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Interesting and relevant video... Note how he uses a clean open flame to soften and mould the plastic.

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Old 01-07-2022, 07:07 PM
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If you're savy enough to make a positive mold out of wood, or bondo and then make a negative mold out of 2 part rubber, you can make a lens out of this stuff.

https://www.plastex.net/
Old 01-08-2022, 05:57 PM
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Bland
 
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3D print them?
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Old 01-08-2022, 06:06 PM
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Quote:
Originally Posted by unclebilly View Post
3D print them?
you would need a CAD file and then a makerbot or some other 3D printer

I have a project that I started years ago and keep putting on the back burner for making a fiberglass or carbon fiber tail light assy

I built the master out of styrofoam and bondo
Old 01-08-2022, 06:18 PM
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And if they need the DOT or EU compliant number on them you could buy cheap trailer lights and cut out the bits with the numbers and melt that in.
Old 01-08-2022, 06:33 PM
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Quote:
Originally Posted by sc_rufctr View Post
Interesting and relevant video... Note how he uses a clean open flame to soften and mould the plastic.
Talented guy.
Old 01-08-2022, 07:21 PM
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Bland
 
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Seriously, the 3D printed solution is the way to do this. Get a 15 year old neighborhood kid with a printer to help. It will cost you $100 and be done and awesome.

If we were closer, my 11 year old would do this for you.

Welcome to 2018…
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Sold: 76 930, 90 C4 Targa, 87 944, 06 Cayenne Turbo, 73 911 ChumpCar endurance racer - featured in May-June & July-Aug 2016 Classic Porsche
Old 01-09-2022, 04:34 AM
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A sign manufacturer may give you scrap off their shear.

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Old 01-09-2022, 04:40 AM
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