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Natchamp's Avatar
 
Join Date: Jan 2001
Posts: 539
Twin Turbo Header Design

Hey guys, I've officially started the project. I pulled the motor today, took some measurements, and came up with this design for the custom headers I will be making for the twin turbos. What do ya think?





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Old 05-02-2003, 10:17 PM
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Looks cool Mark,

Just had a look at your site, can't believe what you've done! Nice one!

Cheers
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Old 05-03-2003, 01:39 AM
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Got Boost?
 
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It looks good, my only worry would be that it looks very close to the heads and there might be some heat transfer. Which is the cheapest CAD software I can get?
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Old 05-03-2003, 03:15 AM
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Where do you get your tubing from? It looks like it is in a tighter radius than I can get.
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Old 05-03-2003, 04:42 AM
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one of gods prototypes
 
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are you going to be able to adjust valves without pulling the exhaust manifolds?
and i too LOVE your old setup......can't wait to see the new
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Old 05-03-2003, 05:52 AM
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Have you considered hanging them out back, 935 style?

Those things get very, very hot.
Old 05-03-2003, 07:12 AM
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Thanks all,

Boost, I plan on making het shield to address heat soak issues. The cheapest CAD softwre you can get is free. The program I am using here is ProDeskTop Express, you can down load it at www.ptc.com.

Blown, I am getting my tubing from SPD products 888/778-3312, they have a huge selection. The tubes you see are 2" CLR.

Bell, I will have to drop the headers to adjust valves. Ohhh the price we pay for addictions.

Axix, I did consider mounting them in the back. It just doesn't leave any room for exhaust.
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Old 05-03-2003, 08:14 AM
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Natchamp,
The design looks great. I'm jealous of your fabrication skills in putting the pipes together. I would suggest routing the pipes a little further out from the cyl. head area as IMONBOOST recommends (to reduce heat soak) and to make valve adjustment a little less service-intensive. Dropping the exhaust system means dealing with broken exhaust manifold studs. I also realize being an armchair designer is much easier than redrawing/redesigning, so take this with a grain of salt.

To save time in fabricating an effective heat shield, provide about 1.25" of space in front of the valve cover for a set of these (commercial plug).

Sherwood Lee
http://members.rennlist.org/911pcars
Old 05-03-2003, 09:46 AM
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Natchamp,
The design looks great. I'm envious of your fabrication skills in putting the pipes together. I would suggest routing the pipes a little further out from the cyl. head area as IMONBOOST recommends (to reduce heat soak) and to make valve adjustment a little less service-intensive. Dropping the exhaust system means dealing with potential broken exhaust manifold studs. I also realize being an armchair designer is much easier than redrawing/redesigning, so take this with a grain of salt.

To save time in fabricating an effective heat shield, you can provide about 1.25" of space in front of the valve cover for a set of these (commercial plug).

Sherwood Lee
http://members.rennlist.org/911pcars

Old 05-03-2003, 09:54 AM
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