Pelican Parts
Parts Catalog Accessories Catalog How To Articles Tech Forums
Call Pelican Parts at 888-280-7799
Shopping Cart Cart | Project List | Order Status | Help



Go Back   Pelican Parts Forums > Porsche Forums > Porsche 911 Technical Forum


Reply
 
LinkBack Thread Tools Rate Thread
Author
Thread Post New Thread    Reply
Registered
 
makaio's Avatar
 
Join Date: Oct 2000
Location: Nor-Cal
Posts: 4,403
Pedal cluster roll pin question

How do you tell if the roll pin in my pedal cluster is bad or about to break?

The reason I ask is I replaced the clutch cable and helper spring yesterday on my 86, and I still experience a bit of grinding. It's adjusted as per factory specs, but the clutch doesn't seem to engage untill about 1/2-3/4" from the floor board.

Once I finished hooking up the clutch cable at the pedal end (BTW my hands look like I was in a knife fight, without a knife), I pressed it with my hand a few times. It looks like I'm not getting much movement of the cable in the first half of the pedal throw. Is this common?

Old 12-21-2003, 06:13 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #1 (permalink)
Registered
 
Join Date: Jul 2001
Location: Springfield, MO
Posts: 1,422
Send a message via AIM to Oldporsche
Cool

Go ahead and pull the rugs. Take the floor board out. Vacuum out the area where the pedal assembly is located. You will be able to answer your own question.

If you have to replace the roll pin, run a piece of wire through it and twist it to secure it. It keeps the roll pin in place, if it fractures, you might make it home!

Good luck,
David Duffield
Old 12-21-2003, 07:17 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #2 (permalink)
Registered
 
makaio's Avatar
 
Join Date: Oct 2000
Location: Nor-Cal
Posts: 4,403
David are you saying that I will be able to see if the little bugger is backing out, or broken?

Sounds like a great idea to safety wire it.
Old 12-21-2003, 07:22 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #3 (permalink)
Registered
 
Chuck Moreland's Avatar
 
Join Date: Apr 2002
Location: Santa Clara, CA
Posts: 5,668
Matt,

That roll pin was replaced by the PO when he rebuilt the pedal cluster. Ask me how I know

They tend to last.

But to test this, take a look at the lever arm (other end of the pedal cluster) that the clutch cable attaches to. When you push the pedal down, the lever arm should move in lock step - no slippage.

Try securing the lever arm in place, by wedging a screwdriver into it. Then push on the pedal and see if it slips. Try in both directions.

I had a roll pin failure in my '77 and that was the proof.
__________________
Chuck Moreland - elephantracing.com - vonnen.com
Old 12-21-2003, 07:24 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #4 (permalink)
Registered
 
makaio's Avatar
 
Join Date: Oct 2000
Location: Nor-Cal
Posts: 4,403
Thanks Chuck! I was going to call you, but I always hate bothering you with questions.
Old 12-21-2003, 07:26 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #5 (permalink)
Registered
 
Join Date: Aug 2002
Location: Galivants Ferry, SC
Posts: 10,550
I also think that particular roll-pin is tapered.... so it goes out easy from one side only....and a real b*tch if you hammer away from the opposite side by mistake.
Correct ?
---Wil Ferch
__________________
Wil Ferch
85 Carrera ( gone, but not forgotten )
Old 12-22-2003, 08:44 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #6 (permalink)
 
Registered
 
HawgRyder's Avatar
 
Join Date: Feb 2002
Location: Langley, BC Canada
Posts: 2,865
Garage
Send a message via ICQ to HawgRyder
If you are in doubt of the strength of the roll pin...use a spiral roll pin instead.
They have multiple layers of steel instead of only 1 turn.
Bob
__________________
Bob Hutson
Old 12-22-2003, 12:34 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #7 (permalink)
Registered
 
makaio's Avatar
 
Join Date: Oct 2000
Location: Nor-Cal
Posts: 4,403
Thanks guys for all the replies. It's not the roll pin. As Chuck said, he replaced that along with the bushings when he owned the car (It's so nice knowing the PO of your car, and knowing that they took care of it). Upon inspection, I'm getting full pedal movement.

The problem goes away after about 20 minutes of driving, and if I drive it everyday, it seems to be non-existant.

Old 12-22-2003, 01:21 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #8 (permalink)
Reply


 


All times are GMT -8. The time now is 08:03 AM.


 
Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2025, vBulletin Solutions, Inc.
Search Engine Optimization by vBSEO 3.6.0
Copyright 2025 Pelican Parts, LLC - Posts may be archived for display on the Pelican Parts Website -    DMCA Registered Agent Contact Page
 

DTO Garage Plus vBulletin Plugins by Drive Thru Online, Inc.