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-   -   Hardest or most frustrating 911 project? (http://forums.pelicanparts.com/porsche-911-technical-forum/322434-hardest-most-frustrating-911-project.html)

randywebb 12-31-2006 11:05 AM

For me (so far, & I hope forever) it was putting an early 'road racer' style transmission in my '73 (attached to a 3.2L motor).

azasadny 12-31-2006 11:40 AM

I thought the clutch cable replacement would be the hardest project I ever attempted, but it was easy compared to some of the other things I've done on the car.

djdsc 12-31-2006 11:55 AM

Replacing the heater/defroster levers on the dash and attaching and running new cables under the dash into the trunk.

mark 74 carrera 12-31-2006 12:17 PM

Milt,

The glass has etched lines either into or on the glass. But the current is carried by a conductor that is placed on the glass at the factory. After 32 years and many washes, I guess, the conductor had been removed.

There is a repair kit that can be found on the internet. It is meant to repair and not to completely redo the grid lines. I had to tape and repaint or re-brush (the brush looks like a finger nail paint brush) the grid lines.

As for why would you doubt it? I can't say. Perhaps to be a smart a$$?

Mark

Quicksilver 12-31-2006 12:23 PM

Replacing rear banana arm bushings without removing the engine/tranny. I have a later G50 car and I just wanted little monoballs in there.

BZZZZZT thankyouforplaying...

elflamo 12-31-2006 12:24 PM

Getting the dust boot on the AL front calipers and getting stuck pistons out calipers.

azasadny 12-31-2006 12:26 PM

What?
 
Quote:

Originally posted by Noah
It takes about five minutes if you space out the coils on the spring with washers and flathead screwdrivers. ;)

And it would have only taken 10 seconds with the search button to learn that. ;)

Noah,
How does the "washer and screwdriver" technique work? I searched but didn't find that method. I tried to spread out the spring but nothing I tried worked and I gave up. I'd really like to get the spring installed this winter while the car is stored. Thanks!

dezzmo 12-31-2006 01:22 PM

Quote:

Originally posted by zotman72
Forgetting to transfer the starter ring from the old pressure plate to the new one when doing a clutch job. Nothing worse than hearing that whirling noise at startup time and thinking WTF!
I did that once after I reminded myself not to:eek:

Also, trying to reconnect the throttle linkage to the pedal cluster after it fell down into the tunnell with all the other linkages and fuel lines running thru there!

the 12-31-2006 01:28 PM

rear wheel bearings can be tough.

porsche930dude 12-31-2006 02:50 PM

front hood shock retaining clip was a pita. after messing with it for an hour i had my brother try and he had it on in 30 seconds!
Front fuel pump is a messy job especially with a full tank of fuel and original rubber fuel line

gtihop 12-31-2006 02:56 PM

Here's a funny one!!
After putting on the cam carriers with the engine on the stand, watching a washer fall down the oil return tube into the case!! Then spending 2 hours fishing it out.

Tcannon88 12-31-2006 03:33 PM

So far, the alternator shroud is the worst.... But the hood shocks are in my future :(.

safe 01-01-2007 05:48 AM

Quote:

Originally posted by bb80sc
Wow, no one has said rear spring plate bushing replacement/torsion bar replacement/ride height adjustment.... Kinda like 3 frustating projects in one :)
That's a big project but pretty straight forward, does not match the "frustrating factor" of the hood badge :)

Paul K 01-01-2007 07:04 AM

1. Convincing the wife to let me buy one.

2. Saving up $17k to buy one.

(Accomplished first, on track for fall of this year with second!)

Cheers,

Paul.

livi 01-01-2007 07:14 AM

Silly but never the less the most frustrating moment so far in my short DIY career: Replacing number six spark plug. That little bugger drove me crazy.

Zeke 01-02-2007 07:34 AM

Quote:

Originally posted by mark 74 carrera
Milt,

The glass has etched lines either into or on the glass. But the current is carried by a conductor that is placed on the glass at the factory. After 32 years and many washes, I guess, the conductor had been removed.

There is a repair kit that can be found on the internet. It is meant to repair and not to completely redo the grid lines. I had to tape and repaint or re-brush (the brush looks like a finger nail paint brush) the grid lines.

As for why would you doubt it? I can't say. Perhaps to be a smart a$$?

Mark

That pretty well does it for me.

No, I wasn't being a smart ass. If you read what I said carefully, you will see that I inferred that I doubted that there was a viable brush on solution to failed lines on the glass rather than your ability or desire to fix them.

So, I asked if there was such a product expressing my doubt that there was.

As I need to get away from this addiction(Pelican forums), this will help. Thanks.

Jared at Pelican Parts 01-02-2007 07:39 AM

cam timing
rear wheel bearings

Tim Hancock 01-02-2007 07:58 AM

Engine rebuild.....compared to many other types of auto and aircraft engines I have rebuilt, the flat six is definitely the fussiest.

Headliner is not too difficult, just time consuming.

holtjv 01-02-2007 09:09 AM

Re: What?
 
Quote:

Originally posted by azasadny
Noah,
How does the "washer and screwdriver" technique work? I searched but didn't find that method. I tried to spread out the spring but nothing I tried worked and I gave up. I'd really like to get the spring installed this winter while the car is stored. Thanks!

Art: I replaced my pedal spring last night. After 1 hour of cursing, I went inside and searched. 10 minutes later it was on. Here's the thread--put a screwdriver in the top hoop and bend it open while holding it in one hand:

http://forums.pelicanparts.com/showthread.php?s=&threadid=314311&highlight=clutch +pedal+spring

3.2 CAB 01-02-2007 09:36 AM

Replacing the cabriolet top on mine. It almost drove me nuts:eek:. It took me several days to do it correctly. I now know why the places charge so much for an entire Cab Top replacement(the front fabric and rear window sections) and I decided that I would never do it again. MAJOR PITA!!!!


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