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Throw it on the ground!
 
Join Date: Aug 2006
Location: Atlanta, GA
Posts: 2,566
Hardest or most frustrating 911 project?

OK, I'll start.

Getting the Alternator fan back on over the woodruff key without it popping out the backside. I STILL DON'T HAVE IT BACK ON. Gave up last night after about an hour and hit the martini's! I'll be back out trying this AM.

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Mark
1987 911 Coupe
Granite Green Metallic
My Cousin's Wife's Sister's Husband is a Lawyer.
Old 12-31-2006, 03:42 AM
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safe's Avatar
 
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Location: Sweden
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If we exclude big projects like body work 3 small projects comes to mind.
* Hood badge
* Hood shocks
* cam timing (keeping timing while tightening cam nut)
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Magnus
911 Silver Targa -77, 3.2 -84 with custom ITBs and EFI.
911T Coupe -69, 3.6, G50, "RSR", track day.
924 -79 Rat Rod EFI/Turbo 375whp@1.85bar.
931 -79 under total restoration.
Old 12-31-2006, 05:12 AM
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Join Date: Dec 2000
Location: The Hague, Netherlands
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targa rear glass install
replacing master and slave clutch cilinders on a G50
aligning door gaps
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Peter
'13 981S
'73 911T
'05 996 4S cab, now gone
'70 911S Targa, now gone
Old 12-31-2006, 05:23 AM
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Location: The Hague, Netherlands
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Not to forget fixing the problems and "fixes" introduced by previous owners
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Peter
'13 981S
'73 911T
'05 996 4S cab, now gone
'70 911S Targa, now gone
Old 12-31-2006, 05:24 AM
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19 years and 17k posts...
 
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Location: Dearborn, MI (Southeast Michigan)
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Trying to replace the large spring on the clutch pedal on the pedal cluster. I notice that the old one had snapped in half when I was replacing my broken clutch cable and I could not get it replaced no matter what I did. I have to remove the entire pedal cluster to replace that spring!!
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Art Zasadny
1974 Porsche 911 Targa "Helga" (Sold, back home in Germany)
Learning the bass guitar
Driving Ford company cars now...
www.ford.com
Old 12-31-2006, 05:25 AM
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Throw it on the ground!
 
Join Date: Aug 2006
Location: Atlanta, GA
Posts: 2,566
Glad to hear I'm not the only one who had trouble with the hood badge. I could not get the new badge to seat in the new gasket so I had to re-use the old gasket.
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Mark
1987 911 Coupe
Granite Green Metallic
My Cousin's Wife's Sister's Husband is a Lawyer.
Old 12-31-2006, 05:43 AM
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Join Date: May 2005
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replacing fuel lines from the tank to the engine cmpt.
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a little of this + a little of that
Old 12-31-2006, 05:46 AM
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Absolutley without a doubt? Repainting the nineteen grid lines for the rear defrost on the rear targa glass.

If anyone ever needs to do it, I can tell you what not to do! For one, don't even try to adjust the wiring tabs, they will pop off. Ask me how I know....

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Mark Isaak
1974 Carrera Targa - Light Yellow, Being driven
1974 Carrera Targa - Orange, Being restored
1974 Carrera Targa - Lime Green, Being pampered
2017 Macan
Old 12-31-2006, 06:26 AM
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Crotchety Old Bastard
 
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Location: Huntsville, AL
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- Installing new headliner
- Replacing Targ rear window
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RarlyL8 Motorsports / M&K Exhaust - 911/930 Exhaust Systems, Turbos, TiAL, CIS Mods/Rebuilds
'78 911SC Widebody, 930 engine, 915 Tranny, K27, SC Cams, RL8 Headers & GT3 Muffler. 350whp @ 0.75bar
Brian B. (256)536-9977 Service@MKExhaust Brian@RarlyL8
Old 12-31-2006, 06:26 AM
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Anything involving the CVs
Through-tunnel fuel line replacement
The first 6mo of valve adjustments
Rear torsion bar installation (and DIY alignment and ride height settings)
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'75 911S 3.0L
'75 914 3.2 Honda J
'67 912R-STi
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Old 12-31-2006, 07:08 AM
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R&R of the Heat Exchangers on a Porsche from the Midwest or North East.
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John D.
82 911 SC Targa-Rosewood
2012 Golf TDI
Old 12-31-2006, 07:11 AM
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Quote:
Originally posted by MichiganMat
The first 6mo of valve adjustments
Hahaha. I'm glad I'm not the only one . . .

I'll add one:

Sewing the zipper on a Cab top. aka: The bigger the needle the more it hurts.

Ian
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'87 Carrera Cab

----- “Only two things are infinite, the universe and human stupidity, and I'm not sure about the former.” A. Einstein -----
Old 12-31-2006, 07:41 AM
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most frustrating..........


running down a no start/ no spark issue.

Went to MSD and now rocks likes a champ!
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1982 Porsche 911SC Coupe - Factory Short Shift |7:31 R&P in AL case | Toyo RA1 Tires | Corbeau TRS seats | M&K 2 in 2 out muffler
Old 12-31-2006, 07:51 AM
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Formerly bb80sc
 
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Location: Hollywood Beach, CA
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Wow, no one has said rear spring plate bushing replacement/torsion bar replacement/ride height adjustment.... Kinda like 3 frustating projects in one
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Cheers
-Brad
2015 Cayman GTS
2015 4Runner Limited
Old 12-31-2006, 07:57 AM
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Quote:
Originally posted by bb80sc
Wow, no one has said rear spring plate bushing replacement/torsion bar replacement/ride height adjustment.... Kinda like 3 frustating projects in one
Without a doubt this was the worst project for me. Never again. After using a propane torch to burn off remnants of the old bushings and smelling those vapors, I'm done with this job.
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1979 Porsche 911SC Targa
1996 Porsche 993 C4S
2005 Porsche 996 Turbo S
2020 BMW X3M Competition
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Old 12-31-2006, 08:19 AM
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Forgetting to transfer the starter ring from the old pressure plate to the new one when doing a clutch job. Nothing worse than hearing that whirling noise at startup time and thinking WTF!
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Bill
'72 911T-2.4S MFI Vintage Racer(heart out), '80 911SC Weissach,'95.5 S6 Avant Wunderwagen & 2005 997 C2S new ride.
Old 12-31-2006, 08:39 AM
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For me..................Targa Top recover/rebuild, along with fitting the targa top to windshield frame seal.

The good news is the info I gleaned from this board made it all possible.

Next project.........front suspension refresh??????????????
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KC

88 Guards Red Targa (sadly sold )
2005 Boxster S
1st Porsche 73 914 (long gone)
Old 12-31-2006, 09:12 AM
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I think new headliner has always got the most votes. I just reglued the leading edge under the sunroof. Ended up getting glue in my hair.
BTW I switched to the NAPA brand adhesive. I hate to say it, but it flashes and tacks up a lot better than the 3m stuff.

Couple other good ones on the list. Hood Badge PIA. Then that stupid clevis pin on the bottom of the drivers side front hood shock.
Kind of makes you chuckle at all the profanity events we've had playing with our toys. My grown kids remind me every time I cut them off from cusing. Then I remind them. I'm the Dad. Do as I say, not as I do. LOL.
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Cary
77 Carrera RS w/3.2 #59
73 914S 2.0 AG
73 914 1.7 Driver ( daily driver, under complete rustoration )
74 914 2.0, 71 914 Tub, 74 914 2.0 Tub + 73 914 donor
Old 12-31-2006, 09:30 AM
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rust.

And why would someone "repaint" the defroster lines? Is there some kind of repair applied by a brush? I doubt it, but I had to ask.....
Old 12-31-2006, 10:09 AM
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How about anything "tunnel" related, like running two new fuel lines. Replacing the tunnel brake line was tough as well.

Replacing the headliner is definetely one of the worst jobs.

Old 12-31-2006, 10:16 AM
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