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Throw it on the ground!
Join Date: Aug 2006
Location: Atlanta, GA
Posts: 2,566
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Hardest or most frustrating 911 project?
OK, I'll start.
Getting the Alternator fan back on over the woodruff key without it popping out the backside. I STILL DON'T HAVE IT BACK ON. Gave up last night after about an hour and hit the martini's! I'll be back out trying this AM.
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Mark 1987 911 Coupe Granite Green Metallic My Cousin's Wife's Sister's Husband is a Lawyer. |
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If we exclude big projects like body work 3 small projects comes to mind.
* Hood badge * Hood shocks * cam timing (keeping timing while tightening cam nut)
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Magnus 911 Silver Targa -77, 3.2 -84 with custom ITBs and EFI. 911T Coupe -69, 3.6, G50, "RSR", track day. 924 -79 Rat Rod EFI/Turbo 375whp@1.85bar. 931 -79 under total restoration. |
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Registered
Join Date: Dec 2000
Location: The Hague, Netherlands
Posts: 806
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targa rear glass install
replacing master and slave clutch cilinders on a G50 aligning door gaps
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Peter '13 981S '73 911T '05 996 4S cab, now gone '70 911S Targa, now gone |
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Registered
Join Date: Dec 2000
Location: The Hague, Netherlands
Posts: 806
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Not to forget fixing the problems and "fixes" introduced by previous owners
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Peter '13 981S '73 911T '05 996 4S cab, now gone '70 911S Targa, now gone |
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19 years and 17k posts...
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Trying to replace the large spring on the clutch pedal on the pedal cluster. I notice that the old one had snapped in half when I was replacing my broken clutch cable and I could not get it replaced no matter what I did. I have to remove the entire pedal cluster to replace that spring!!
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Art Zasadny 1974 Porsche 911 Targa "Helga" (Sold, back home in Germany) Learning the bass guitar Driving Ford company cars now... www.ford.com |
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Throw it on the ground!
Join Date: Aug 2006
Location: Atlanta, GA
Posts: 2,566
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Glad to hear I'm not the only one who had trouble with the hood badge. I could not get the new badge to seat in the new gasket so I had to re-use the old gasket.
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Mark 1987 911 Coupe Granite Green Metallic My Cousin's Wife's Sister's Husband is a Lawyer. |
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Join Date: May 2005
Location: south western ct
Posts: 340
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replacing fuel lines from the tank to the engine cmpt.
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a little of this + a little of that |
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Absolutley without a doubt? Repainting the nineteen grid lines for the rear defrost on the rear targa glass.
If anyone ever needs to do it, I can tell you what not to do! For one, don't even try to adjust the wiring tabs, they will pop off. Ask me how I know.... ![]()
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Mark Isaak 1974 Carrera Targa - Light Yellow, Being driven 1974 Carrera Targa - Orange, Being restored 1974 Carrera Targa - Lime Green, Being pampered 2017 Macan |
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Crotchety Old Bastard
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- Installing new headliner
- Replacing Targ rear window
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RarlyL8 Motorsports / M&K Exhaust - 911/930 Exhaust Systems, Turbos, TiAL, CIS Mods/Rebuilds '78 911SC Widebody, 930 engine, 915 Tranny, K27, SC Cams, RL8 Headers & GT3 Muffler. 350whp @ 0.75bar Brian B. (256)536-9977 Service@MKExhaust Brian@RarlyL8 |
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Anything involving the CVs
Through-tunnel fuel line replacement The first 6mo of valve adjustments Rear torsion bar installation (and DIY alignment and ride height settings)
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'75 911S 3.0L '75 914 3.2 Honda J '67 912R-STi '05 Cayenne Turbo '99 LR Disco 2, gone but not forgotten |
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Registered
Join Date: Nov 2004
Location: Raleigh, NC
Posts: 3,867
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R&R of the Heat Exchangers on a Porsche from the Midwest or North East.
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John D. 82 911 SC Targa-Rosewood 2012 Golf TDI |
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Used Up User
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Quote:
I'll add one: Sewing the zipper on a Cab top. aka: The bigger the needle the more it hurts. Ian
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'87 Carrera Cab ----- Only two things are infinite, the universe and human stupidity, and I'm not sure about the former. A. Einstein ----- |
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Join Date: Dec 2004
Location: Suwanee, GA
Posts: 690
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most frustrating..........
running down a no start/ no spark issue. Went to MSD and now rocks likes a champ!
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1982 Porsche 911SC Coupe - Factory Short Shift |7:31 R&P in AL case | Toyo RA1 Tires | Corbeau TRS seats | M&K 2 in 2 out muffler |
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Formerly bb80sc
Join Date: Aug 2001
Location: Hollywood Beach, CA
Posts: 4,361
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Wow, no one has said rear spring plate bushing replacement/torsion bar replacement/ride height adjustment.... Kinda like 3 frustating projects in one
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Cheers -Brad 2015 Cayman GTS 2015 4Runner Limited |
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Quote:
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1979 Porsche 911SC Targa 1996 Porsche 993 C4S 2005 Porsche 996 Turbo S 2020 BMW X3M Competition 2003 BMW M5 |
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Registered
Join Date: Oct 2000
Location: Centennial, CO, USA
Posts: 1,405
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Forgetting to transfer the starter ring from the old pressure plate to the new one when doing a clutch job. Nothing worse than hearing that whirling noise at startup time and thinking WTF!
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Bill '72 911T-2.4S MFI Vintage Racer(heart out), '80 911SC Weissach,'95.5 S6 Avant Wunderwagen & 2005 997 C2S new ride. |
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For me..................Targa Top recover/rebuild, along with fitting the targa top to windshield frame seal.
The good news is the info I gleaned from this board made it all possible. Next project.........front suspension refresh??????????????
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KC 88 Guards Red Targa (sadly sold ![]() 2005 Boxster S 1st Porsche 73 914 (long gone) |
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Registered
Join Date: Oct 2000
Location: Sherwood, Oregon
Posts: 2,119
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I think new headliner has always got the most votes. I just reglued the leading edge under the sunroof. Ended up getting glue in my hair.
BTW I switched to the NAPA brand adhesive. I hate to say it, but it flashes and tacks up a lot better than the 3m stuff. Couple other good ones on the list. Hood Badge PIA. Then that stupid clevis pin on the bottom of the drivers side front hood shock. Kind of makes you chuckle at all the profanity events we've had playing with our toys. My grown kids remind me every time I cut them off from cusing. Then I remind them. I'm the Dad. Do as I say, not as I do. LOL.
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Cary 77 Carrera RS w/3.2 #59 73 914S 2.0 AG 73 914 1.7 Driver ( daily driver, under complete rustoration ) 74 914 2.0, 71 914 Tub, 74 914 2.0 Tub + 73 914 donor |
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Registered
Join Date: Jan 2002
Location: Long Beach CA, the sewer by the sea.
Posts: 37,717
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rust.
And why would someone "repaint" the defroster lines? Is there some kind of repair applied by a brush? I doubt it, but I had to ask..... |
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Registered
Join Date: Aug 2001
Location: San Diego CA
Posts: 697
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How about anything "tunnel" related, like running two new fuel lines. Replacing the tunnel brake line was tough as well.
Replacing the headliner is definetely one of the worst jobs. |
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