Pelican Parts
Parts Catalog Accessories Catalog How To Articles Tech Forums
Call Pelican Parts at 888-280-7799
Shopping Cart Cart | Project List | Order Status | Help



Go Back   Pelican Parts Forums > Porsche Forums > Porsche 911 Technical Forum


Reply
 
LinkBack Thread Tools Rate Thread
Author
Thread Post New Thread    Reply
Registered
 
Join Date: May 2003
Location: San Diego, CA
Posts: 191
Send a message via Yahoo to jjrowe
Quote:
From your full description above it sounds like it should be easily repaired..
LOL!

- Jesse

Old 05-05-2009, 06:50 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #21 (permalink)
Registered
 
djpateman's Avatar
 
Join Date: Jan 2003
Location: Burford, ON, Canada
Posts: 2,321
Get ahold of Chris Kirby.
__________________
Keeper of 356, 911, 912 & 914 databases; source for Kardex and CoA-type reports; email for info
Researching 356, 911, 912 & 914 Paint codes, Engine #'s and Transmission #'s
Addicted since 1975
Old 05-05-2009, 10:02 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #22 (permalink)
Registered
 
zorin's Avatar
 
Join Date: Jul 2008
Location: Ottawa, Ontario
Posts: 84
What can cause this?

What is actually damaged?
Should I be looking for another engine or can this be repaired?


__________________
Zorin
'79 911 SC Targa, 3.2L Carrera engine - Zenith Carbs - 36mm vents, Lightweight Flywheel and PP
'00 BMW 540i - Sports Package (The Beast)
'99 LandRover Disco
Old 05-06-2009, 07:57 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #23 (permalink)
Registered
 
exc911ence's Avatar
 
Join Date: Nov 2002
Location: Victoria BC
Posts: 2,412
Garage
Ouch, you're looking at a new engine case at least.
__________________
1979 911SC "Frankencab"

Dave
Old 05-06-2009, 08:02 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #24 (permalink)
Registered
 
Join Date: Mar 2008
Location: St.Louis MO
Posts: 447
FFFFFFFFFFFFFFFFFFFuuuuuuuuu

Oh no. Well yes, a case and, at the very least, a rod I suppose. It's more likely that quite a few parts have been damaged in the mess that caused that. I can't believe it was still running.
__________________
1989 Carrera 3.2L in 993 bodywork
Old 05-06-2009, 08:28 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #25 (permalink)
Registered
 
Join Date: Oct 2007
Location: Wright Patterson AFB, Dayton, Oh
Posts: 417
Garage
Holy !

Even if that could be repaired, I doubt I would trust it. It would be interesting to see how fragged the internals are because thats a serious crack. Put another way, I'm morbidly curious... pics please.

If I were you I'd start looking at finding a donor engine... perhaps moving some of your upgrades to the new engine and selling whatever else is good as parts.

Tough break. Good luck with the repair/replacement.
__________________
Don't Lift... Don't Lift... Don't Lift

'75 Targa in "Arrest Me" Red, 3.0SC ('79) engine, Bilsteins, Turbo Tie-rods, SSIs into 2-1 M&K muffler... and looking for my next upgrade.
Old 05-06-2009, 08:36 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #26 (permalink)
 
Registered
 
Join Date: May 2003
Location: San Diego, CA
Posts: 191
Send a message via Yahoo to jjrowe
I wonder is something from the road hit it. That seems like a strange place for a broken rod to hit.
Old 05-06-2009, 08:38 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #27 (permalink)
mca mca is offline
*****
 
mca's Avatar
 
Join Date: Apr 2006
Location: Charleston, SC
Posts: 2,359
Wow. Never seen anything like that. So sorry. It makes my stomach turn.

Love to know how that happened. Were the engine temps ok when it failed?
__________________
82 911SC Coupe Chiffon / Chocolate
9.5 JEs, 964 Cams, SSIs, Dansk Exhaust, CIS (SOLD)
Old 05-06-2009, 08:54 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #28 (permalink)
Registered
 
gshiwota's Avatar
 
Join Date: Apr 2005
Location: Santa Ana, CA
Posts: 1,117
Good news... it's apparent that starting up the oil starved engine the second time around didn't do any additional damage.

Sorry... I don't mean to be a jerk in your bad situation. I just couldn't resist being my normal smart a$$ self.

That's a bummer deal. However there have been several 3.0s in the FS section lately that appear to have been great deals. Good luck!
Old 05-06-2009, 08:55 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #29 (permalink)
Warren Hall Student
 
Bobboloo's Avatar
 
Join Date: Aug 2000
Location: Los Angeles Ca.USA
Posts: 4,104
Garage
That's just bad luck. You must have run over something that bounced up and hit the case.

The engine probably stalled when crankcase ventilation was interrupted which is a good thing otherwise you would have destroyed all the internal parts if you had dumped oil and kept driving.

As long as you didn't drive without oil you'll be able to save the engine.

This area where the case broke can probably be welded. At any rate the motor should be pulled and the oil return tube removed. It's possible you can have this fixed without breaking down the motor.

After welding is complete you can replace the oil return tube with a collapsible one.

Before welding you should get a small grinding tip and lay a valley for the weld bead.

The repair will either work or it will leak oil but it's worth a try in my opinion.

If it doesn't work and leaks oil then look for another case and monitor your oil level closely until you find a replacement.
__________________
Bobby

_____In memoriam_____
Warren Hall 1950 - 2008
_____"Early_S_Man"_____

Last edited by Bobboloo; 05-06-2009 at 09:03 AM..
Old 05-06-2009, 09:00 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #30 (permalink)
Sleep Deprived and Grumpy
 
jwernquist's Avatar
 
Join Date: Jun 2003
Location: Lake Geneva
Posts: 1,575
Just a note if you can prove that an object hit the engine case while driving and you have full coverage you might get through this very unscathed!!

I had a friend with a similar issue, he was driving and a piece of rebar went under the car and bounced up into the engine case . He had full coverage and the insurance carrier covered all the cost of a new case engine rebuild and on and on.

Make sure you confirm external damage on the road with a mechanic. THen your good to go!!

Jon W.
__________________
........ ..........
jwernquist@wi.rr.com
262.215.6547
Old 05-06-2009, 09:16 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #31 (permalink)
UnRegistered User
 
billybek's Avatar
 
Join Date: Dec 2007
Location: Calgary
Posts: 8,026
Garage
Pull your sump plate and have a look inside....
__________________
Bill K.
"I started out with nothin and I still got most of it left...."
83 911 SC Guards Red (now gone)
And I sold a bunch of parts I hadn't installed yet.
Old 05-06-2009, 09:18 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #32 (permalink)
Hilbilly Deluxe
 
emcon5's Avatar
 
Join Date: Nov 2000
Location: Reno
Posts: 6,492
Garage
I would think that if something hit the case hard enough to do that, you would know it because it would move the whole car. My guess is that damaged came from a rod end, from the inside.

I hate to say it, but I bet at the very minimum you need a new case, probably new rods, probably new P & Cs.

If I am right, your best bet would be to source a new engine, and sell off any parts you have that are still good, heads, cam towers, chain boxes, and if you are lucky, the crank.

Sorry man,

Tom
__________________
82 911SC Coupe
GTI Cup #43
Old 05-06-2009, 09:29 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #33 (permalink)
Registered
 
jh225's Avatar
 
Join Date: May 2008
Location: NY
Posts: 394
Quote:
Originally Posted by jwernquist View Post
Just a note if you can prove that an object hit the engine case while driving and you have full coverage you might get through this very unscathed!!

I had a friend with a similar issue, he was driving and a piece of rebar went under the car and bounced up into the engine case . He had full coverage and the insurance carrier covered all the cost of a new case engine rebuild and on and on.

Make sure you confirm external damage on the road with a mechanic. THen your good to go!!

Jon W.
That might actually be worth a try.

In the last photo, you can see that something came up and whacked the tube very hard, causing it to dent and break apart.
__________________
1985 Carrera Targa in the fastest color......Black........Growing list of goodies now includes SW Chip, M&K premuffler, Sport muffler, DME update, etc.
Old 05-06-2009, 09:29 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #34 (permalink)
Habitual User
 
BLEW911's Avatar
 
Join Date: Jul 2004
Location: Ventura, Ca
Posts: 490
It appears there may be fractures (cracks) where the adjacent tube enters the case.




Don
__________________

'80 911 Targa
Old 05-06-2009, 09:38 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #35 (permalink)
mca mca is offline
*****
 
mca's Avatar
 
Join Date: Apr 2006
Location: Charleston, SC
Posts: 2,359



Hard to tell without seeing it in person, but a couple of these highlighted areas look like scuff marks or gouges.
__________________
82 911SC Coupe Chiffon / Chocolate
9.5 JEs, 964 Cams, SSIs, Dansk Exhaust, CIS (SOLD)
Old 05-06-2009, 09:47 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #36 (permalink)
UNDER CONSTRUCTION!
 
carrera turbo's Avatar
 
Join Date: Jul 2008
Location: ALASKA
Posts: 1,508
after a close look i cant see how this happened from the out side.the damage apears to be on the back side of the oil tube. how did the oil tube syrvive a impact like that? and where you driving backwards?.

im thinking the inside out. i think theres a better chance that a rocker shaft or somthing slid down the return tube and and wedged it self into the rotation of the crank rod.

but no matter what did it you will find out when you tear down.

sorry to here about this, but there is a bunch of knowledge on this forum and you will get back on the road with out a doubt.

cheers ed
__________________
Sometimes the first thing that comes to mind should be the last thing that you do!
Old 05-06-2009, 09:54 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #37 (permalink)
Registered
 
Join Date: Oct 2005
Location: Capistrano Beach, Ca.
Posts: 7,235
Quote:
Originally Posted by mca View Post



Hard to tell without seeing it in person, but a couple of these highlighted areas look like scuff marks or gouges.
I think mca may be on to something. Looking beyond where he circled the marks, you can see more all the way up to the sump. True, there may be hairline cracks in the other tube area, but catastrophic failure appears to be from impact from the outside. Take billybek's advice and pull the sump to see if there are loose parts or damage on the inside.

Looking at the position of the sump drain plug, I'd guess the marks are on the front side of the tube which would be consistant with something hitting it at speed. Further, a closer inspection of the broken fragment may reveal a point of impact where the alloy actually bulges a bit from the hit--could possibly be seen with a magnifying glass. All speculation, but worth a try as the alternative is very ugly.
__________________
L.J.
Recovering Porsche-holic
Gave up trying to stay clean
Stabilized on a Pelican I.V. drip
Old 05-06-2009, 10:11 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #38 (permalink)
Registered
 
Join Date: Apr 2008
Location: Brandon, FL
Posts: 253
If you hit something your auto insurance should cover damage if you have full coverage. Before you do anything call your insurance agent.
__________________
82 911SC
74 MGB
97 Land Rover Discovery
Old 05-06-2009, 10:22 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #39 (permalink)
Registered
 
Join Date: Jan 2004
Location: Sacramento
Posts: 7,269
If it is not covered as dammage under insurance I like the idea of welding in place.

I would still dump the oil and strain it, cut open the oil filter, remove the spark plugs and see if the motor turns ok by hand, check valve clearances and operation, and maybe do a leak down. If all is good, removing the oil return tube and having the pice welded in might just work. Beats $5k plus for another motor of questionable condition.

Quote:
Originally Posted by Bobboloo View Post
That's just bad luck. You must have run over something that bounced up and hit the case.

The engine probably stalled when crankcase ventilation was interrupted which is a good thing otherwise you would have destroyed all the internal parts if you had dumped oil and kept driving.

As long as you didn't drive without oil you'll be able to save the engine.

This area where the case broke can probably be welded. At any rate the motor should be pulled and the oil return tube removed. It's possible you can have this fixed without breaking down the motor.

After welding is complete you can replace the oil return tube with a collapsible one.

Before welding you should get a small grinding tip and lay a valley for the weld bead.

The repair will either work or it will leak oil but it's worth a try in my opinion.

If it doesn't work and leaks oil then look for another case and monitor your oil level closely until you find a replacement.

Old 05-06-2009, 10:36 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #40 (permalink)
Reply


 


All times are GMT -8. The time now is 08:06 PM.


 
Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2025, vBulletin Solutions, Inc.
Search Engine Optimization by vBSEO 3.6.0
Copyright 2025 Pelican Parts, LLC - Posts may be archived for display on the Pelican Parts Website -    DMCA Registered Agent Contact Page
 

DTO Garage Plus vBulletin Plugins by Drive Thru Online, Inc.