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Join Date: Apr 2007
Location: Northern New Jersey
Posts: 439
Rust behind door seal

I have found my last and final leak in my car, it is from the door seal/cap, i will be replacing both. I have pulled back the door seal that runs down the jamb past the rocker and up the front to the windshield. Behind it along the rocker in the small channel that is presses into there is rust. Should i just sand it out, then glue the new seal in place? Should i treat it in some way before gluing in the new seal?

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1984 Porsche Carrera Cabriolet - sold, regrettably
2003 Toyota Matrix - VVT @ 6K FUN - sold, not regrettably
2005 Mercedes C230 Kompressor Sport Sedan - now...
Old 05-19-2009, 10:37 AM
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Take your time and clean all surfaces as best as you can clean them. Remove all adhesives all surface rust and the prime the rusty area.
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1974 sahara beige 911 targa
1982 chiffon 911sc
1985 prussian blue metallic carrera
Old 05-19-2009, 11:10 AM
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If you have access to a spot blaster I'd use it to get every last bit of rust out of there, then epoxy prime and finish.

Once you glue a new seal into the channel you won't be able to keep an eye on it, and you don't want to have to replace channel sections, ask me how i know.
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Old 05-19-2009, 12:32 PM
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And i'll probably end up wire wheeling the surface, should i sand afterwards? If so, which grit? also, I'm not too familiar with the products you are talking about, do you think you could post links to epoxy primer and finish? Preferably if I could purchase it off pelican? Also, how many coatings of each would i put on? Thanks guys.
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1984 Porsche Carrera Cabriolet - sold, regrettably
2003 Toyota Matrix - VVT @ 6K FUN - sold, not regrettably
2005 Mercedes C230 Kompressor Sport Sedan - now...
Old 05-20-2009, 08:38 AM
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why hasn't anyone recommended POR 15 before priming?

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'88 Cabriolet, using EP Slick 20w50 partial synthetic Snake Oil...just as Rommel intended.

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Old 05-20-2009, 08:53 AM
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