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Dixie Boost Hooligan
Join Date: Nov 2005
Location: South Florida
Posts: 292
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Dansk orig muffler to B&B Headers?
Has anyone succesfully fit an original style Dansk 2 in 1 out muffler to 3.2 B&B Headers? Do the Header pipe outlets match up to the muffler inlet? What does it take?
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Moderator
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I think that you would have a tough time mating those parts.
the horizontal spacing is different, the vertical height is diffferent, and the angle of the flanges is different
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Bill Verburg '76 Carrera 3.6RS(nee C3/hotrod), '95 993RS/CS(clone) | Pelican Home |Rennlist Wheels |Rennlist Brakes | |
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Dixie Boost Hooligan
Join Date: Nov 2005
Location: South Florida
Posts: 292
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I wonder if a short adapter pipe(s) with appropriate flanges could be fabbed? Some Pelican has likely sorted this out... right?
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MBruns for President
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why bother?
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Current Whip: - 2003 996 Twin Turbo - 39K miles - Lapis Blue/Grey Past: 1974 IROC (3.6) , 1987 Cabriolet (3.4) , 1990 C2 Targa, 1989 S2 |
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Dixie Boost Hooligan
Join Date: Nov 2005
Location: South Florida
Posts: 292
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Because the B&B Headers are currently installed with a B&B 2 in 2 out muffler that has once again developed a vibration related crack. As well, I would be happy with a little less volume and eliminate the harmonic drone of the B&B muffler...
The Dansk has (early 911) factory appearence yet provides a healthy sporting tone. |
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Registered
Join Date: Jan 2004
Location: Sacramento
Posts: 7,269
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I thought you had a turbo?
It could be done but it would be quite a job. Would start by removing the factory entry pipes. To the outside of the stock entrys are bulkheads that seperate the two end chambers. It is trully a one out sport muffler you could make new entryes in to the end chambers. Howerver, the side that has the tail pipe you would have to cut a hole through the bulk head. If it is not a sport muffler you will also have to cut a hole through the other bulk head to gasses can get into the mufferl where intended. When done, the muffler may be a some what louder than designed as one section of the muffler will be bypassed. A better way would be to cut the bottom sections off from the outside tips of the muffler up to the second bulk head. Cut off the bottom half of the outside bulk heads. Then make a new partition that runs from the second bulk head to the end of the muffler along the seam of the muffler. This will get the gasses into the muffler as orignally intended. Then you can add you can mount the can into the car and add your new entry pipes into the bottom ends as needed. It is much easyer to adapt over to the 993HE's. As you see, a lot of effort and may not be worth it. |
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Dixie Boost Hooligan
Join Date: Nov 2005
Location: South Florida
Posts: 292
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[QUOTE=911st;4681299]I thought you had a turbo?
I do... have a couple actually and a few other fun cars also. ST Thanks the thorough explanation.. agreed its probably not woth it. I may have to abandon the B&B headers...go to SSI's and the Dansk. I think they should bolt up together without too much issue...Right? I understand I may sacrifice a few ponies with the SSI/Dansk but a worthy trade toward sound sanity. Current cars: 72 911 T 3.0 74 Karmann Ghia Coupe 2.3 type IV 74 BMW 2002 TI 79 930 87 911 Carrera Coupe 94 911 Turbo 3.6 03 Boxster 99 Land Cruiser (South FL Urban Survival Vehicle) |
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Registered
Join Date: Jan 2004
Location: Sacramento
Posts: 7,269
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The B&B's make more power than SSI's. If you do not need heat the Euro Headers by George with a factory style muffler should be a bolt on that works well.
If you do not mind some noise on WOT how about a MagnaFlow or Flowmaster? They make the most HP. The MagnaFlow mightt be a little more civil but not much. This is pretty much a racing set up. If you own a muffler and every thing is paid for already it might not be that bad to mod it to fit. Dose not have to by to much more work than mounting a MagnaFlow or Flowmaster. Enjoy. |
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Dixie Boost Hooligan
Join Date: Nov 2005
Location: South Florida
Posts: 292
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The power loss of the SSI's vs B & B is not much concern... I would imagine we are talking about not more than 7 to 10 peak hp... and it's not a race car. Rarely do you realize the effect of peak hp in a street car, but you always hear the harmonic drone of the B&B muffler. Is there potentially a lower rpm torque gain w/ SSI's ? I am interested to check out the OEM 993 HE's w/ Dansk as an option.
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Registered
Join Date: Jan 2004
Location: Sacramento
Posts: 7,269
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I do not believe there is a low rpm gain w the SSI over the B&B. The B&B looks to make 3 more hp at 3500 and 10 more up top.
With a open exaust or the righ race muffler there is up to another 10hp available on top of that. SSI have a small low midrange advantage over stock HE w a cat bypass. It is tough to make much improvement of the original set up w a cat bypass and sport muffler. B&B and maybe the 993he's but not one has proven that yet. |
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Registered
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Another solution, and one that gets you away from the known fact of the BB mufflers being junk is to put a Flowmaster or Magnaflow on.
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Ed Hughes 2015 981 Cayman GTS 6 speed,Racing Yellow Past:1984 911 Targa (Ruby), 1995 993C2 (Sapphire), 1991 928S4 |
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Registered
Join Date: Jan 2004
Location: Sacramento
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Ed, Check you the post up three from yours.
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MBruns for President
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I tried three or four different mufflers on the B & B headers I had and could nt get rid of the buzz/drone no matter what
__________________
Current Whip: - 2003 996 Twin Turbo - 39K miles - Lapis Blue/Grey Past: 1974 IROC (3.6) , 1987 Cabriolet (3.4) , 1990 C2 Targa, 1989 S2 |
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Dixie Boost Hooligan
Join Date: Nov 2005
Location: South Florida
Posts: 292
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Quote:
B&B muffler hangin out the rear valence doesnt 'look right' either.
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Registered
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Quote:
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Ed Hughes 2015 981 Cayman GTS 6 speed,Racing Yellow Past:1984 911 Targa (Ruby), 1995 993C2 (Sapphire), 1991 928S4 |
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Registered
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The Flowmaster just works so well at achiving the full HP on a 911 motor.
I do prefer the look of a bananna muffler w sport pipes out of the ends. |
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Registered
Join Date: Mar 2006
Location: Austin, where else
Posts: 233
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Turbo3six,
I have B&B heat exchangers and the B&B 2 in 2 out and the same maddening drone at mid range rpm. Went to local performance oriented muffler shop and they took off the tips of the B&B muffler and welded in a reducing swage, I think 3-1/2 TO 2" on each side. Noticeble improvement in sound quality and no noticible power loss. Worth a try and doesn't cost much.
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I feel the need, the need for speed. |
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Registered
Join Date: Apr 2004
Location: Santa Cruz Ca
Posts: 782
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Maybe Ben (M&K) could make you one with the appropriate inlets.
P |
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Registered
Join Date: Apr 2004
Location: Santa Cruz Ca
Posts: 782
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Maybe Ben (M&K) could make you one with the appropriate inlets.
P |
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Dixie Boost Hooligan
Join Date: Nov 2005
Location: South Florida
Posts: 292
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Yes, I would definitely be interested to know what Ben has to say?
Banana style single outlet muffler with an OEM appearence be made to match up to 3.2 B&B headers? Ben what say you?
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