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-   -   How to Reduce 2 in 2 out muffler drone? (http://forums.pelicanparts.com/porsche-911-technical-forum/531951-how-reduce-2-2-out-muffler-drone.html)

rfloz 08-22-2010 07:56 AM

I finally got a workable baffle for my 1-in, 2-out M&K. It took forever (and killed two grinding wheels and an engine bore hone) to completely grind out the previously welded in "tweety-bird" baffles.

Ben sent me a couple of his internal exhaust caps. Think of a tomato can cut in half, but in perfectly welded stainless.

Anyway, I bored a hole in one cap about 1 1/4"(saving the other for smog check - single outlet required here for the visual check), and installed it in the loud side. Rather than the bolt Ben supplied, I riveted it in. This looks a little tidier and is still removable.

My muffler is a semi-custom job with the outlets RSR style. I.e., 2 1/2" outlets spaced about as far apart as the edges of the engine cover. This means the single inlet is almost a straight shot out the driver side, hence very loud.

So, it has gone from VERY LOUD (as in set off all the car alarms in my office building parking structure) to merely loud with no tweeting, and no drone. There is a little, less than before, crackle on overrun. For me, a very acceptable result.

Thanks Ben.

p.s. - No dyno runs yet. I can now dyno it for a SW chip to get the a/f right, but no before/after runs for the exhaust itself.

JJ 911SC 08-22-2010 04:51 PM

Well... will see (or will hear...)
 
As one of my winter project, I be installing the SSis as well as M&K 2 In 2 Out from Ben.

I did order both the internal and external plug... just in case.

Not sure I'll require them because as it stand now, I got a 1 In 2 Out (added functional pipe to a stock muffler), which I love the sound when the top is down but hate it when the top is on (which only happen when it's raining like this morning... 250 miles to a cancel show...).

From the above and other threads, I'm guessing that most people that don't like the 2 In / 2 Out sound are driving a coupe.

Time will tell :D;):D

http://forums.pelicanparts.com/uploa...1282523883.jpg

super9064 08-22-2010 05:18 PM

Has anyone tried the super trapp diffusers, not so sure about the looks or if it will work, but they are tunable by adding or reducing disks.

SuperTrapp 444-2503 - SuperTrapp Disc-Only Mufflers - Overview - SummitRacing.com

http://forums.pelicanparts.com/uploa...1282526277.jpg
http://forums.pelicanparts.com/uploa...1282526292.jpg

blucille 08-23-2010 03:47 AM

Quote:

Originally Posted by WPOZZZ (Post 5252465)
You could always try these, but they are pricey! Dynatech 72-32520 - Dynatech Vortex Insert Cones - Overview - SummitRacing.com

A friend tied 4 stainless pot scrubbers and fastened them inside his dual out and they supposedly reduced the resonance.

I just ordered a set of these for my rev1 m&k 911R with custom 3" pipes.....my car was too loud to run at Lime Rock, over 90dB, and I'm back there in 2 weeks, so I need to sort this out quickly.

anyone in northern NJ have a dB meter handy?

Lewis

Kroggers 08-23-2010 03:53 AM

Quote:

Originally Posted by super9064 (Post 5520353)
Has anyone tried the super trapp diffusers, not so sure about the looks or if it will work, but they are tunable by adding or reducing disks.

SuperTrapp 444-2503 - SuperTrapp Disc-Only Mufflers - Overview - SummitRacing.com

http://forums.pelicanparts.com/uploa...1282526277.jpg
http://forums.pelicanparts.com/uploa...1282526292.jpg

Where I used to live there was a chap with a 993 that had these stuck to the end of his two outlets - it did not look to bad actually...

GaryR 08-23-2010 06:23 AM

Quote:

Originally Posted by sonett43 (Post 5520912)
I just ordered a set of these for my rev1 m&k 911R with custom 3" pipes.....my car was too loud to run at Lime Rock, over 90dB, and I'm back there in 2 weeks, so I need to sort this out quickly.

anyone in northern NJ have a dB meter handy?

Lewis

They don't look like they would do much of anything to reduce noise but i'm no acoustics consultant.. :D

I would think a real baffle, which will create some backpressure and force the air around and through a different route, would work better. I have an idea on how to make a very simple, temporary one out of a heavy 2" diameter flat washer (with a 1/2" hole or bigger) and a 1/4" bolt. Would require a 1/4" hole being drilled in the bottom (or side, or anywhere else) about 1" or less into the tailpipe.. Cut the head off a 1/2"L x 1/4"D fine thread bolt. Weld the heavy 2" washer to it upright (think lollipop with a short stick). Insert both through hole you drilled and use a thin 1/4 flat washer and a nylock nut to secure. You can try it at different angles but at 90 degrees it would do the most "baffling". May not do anything but for a cost of about $2 total WTH!

Kroggers 08-23-2010 06:31 AM

I am surprised that there is nothing available that is spring operated and work on the exhaust pressure - so at idle the valve would be closed by the spring, and as the pressure is increased with higher revs the pressure would open the spring loaded valve. Almost like the pop-off valve that you can get for the 3.0 air box!

That would be a nice low-tech solution. Maybe even have the spring replaceable with different size depending on engine size and desired volume - Ben start designing I want one for my M&K 2out ;)

911pcars 08-23-2010 09:01 AM

Quote:

Originally Posted by Kroggers (Post 5521087)
I am surprised that there is nothing available that is spring operated and work on the exhaust pressure - so at idle the valve would be closed by the spring, and as the pressure is increased with higher revs the pressure would open the spring loaded valve. Almost like the pop-off valve that you can get for the 3.0 air box!

That would be a nice low-tech solution. Maybe even have the spring replaceable with different size depending on engine size and desired volume - Ben start designing I want one for my M&K 2out ;)

This feature has been an OEM feature on many vehicles (Nissan, Mits, etc.). However, exhaust flow versus opposing spring pressure must be calibrated for it to work correctly. Easier on a factory engine, a little more of a challenge on a modified engine. Externally-adjustable would be the ticket. These are passive devices, and as long as the internal mechanism remains operational, it's the suggested way to go.

The aftermarket motorized exhaust valve is also an option. Rig it to operate via vehicle speed, RPM or throttle position signal.

Sherwood

Kroggers 08-23-2010 09:42 AM

Quote:

Originally Posted by 911pcars (Post 5521356)
This feature has been an OEM feature on many vehicles (Nissan, Mits, etc.). However, exhaust flow versus opposing spring pressure must be calibrated for it to work correctly. Easier on a factory engine, a little more of a challenge on a modified engine. Externally-adjustable would be the ticket. These are passive devices, and as long as the internal mechanism remains operational, it's the suggested way to go.

The aftermarket motorized exhaust valve is also an option. Rig it to operate via vehicle speed, RPM or throttle position signal.

Sherwood

Maybe it is just me expecting to much, but this is a forum full with people that can convert factory 3.0 engines into 300hp+ monsters and convert old 912's into super cars, I am sure that these people could also be able to play with a selection of springs on a pressure operated valve on a two out muffler - even if it was a trial and error effort where you swapped them round until you got the sound and effect you were after - or am I wrong :confused:

The after market motorized ones are interesting, but heavy in comparison to something that would be spring/pressure based...

Just my thoughts on the subject.

Jaskas 08-23-2010 10:04 AM

Quote:

Originally Posted by super9064 (Post 5520353)
Has anyone tried the super trapp diffusers, not so sure about the looks or if it will work, but they are tunable by adding or reducing disks.

SuperTrapp 444-2503 - SuperTrapp Disc-Only Mufflers - Overview - SummitRacing.com

[/img]

Yep, i´ve tried these, still drovning... I think that they cut a lot power if im runnin only on few discs, when they cut most of noice also...
YouTube - Supertrapp testing with Porsche 911 3.6

Kroggers 08-23-2010 10:21 AM

You worried the Police are going to stop you Mr. Jaskas ;)

Maybe the two of us will have to find a good solution to make the 3.6 more Laillinen ;)

rfloz 08-23-2010 11:57 AM

Well, my bored out inside baffle (see above) passed it's first litmus test - I drove it to the office today and it didn't set off a single car alarm in the parking structure.http://forums.pelicanparts.com/support/smileys/wat6.gif

Now, it's not exactly politically correct, but it's a lot better.

For anyone contemplating a similar baffle, please note the sound level is now about the same side to side. It was decidedly louder on the driver side before. But, the sound quality differs from side to side. That's not unexpected since one side is breathing out of a 1 1/4" hole and the other is 2 1/2". If you wanted it even quieter, a smaller hole in the baffle would help.

A baffle inside the muffler directing some of the flow to the passenger side would probably be better, but that's way beyond my skill level. Ben?


JJ - your setup should be better as it's not flowing straight from the inlet(s) to the outlets.

super9064 - IMO the Supertraps sound pretty crappy. You might want to listen to someone's car that has them before committing.

dshepp806 08-23-2010 02:33 PM

Quote:

Originally Posted by 175K911 (Post 5245672)
I have the same 911R muffler from Ben, but with 2.5" tips and running 1-5/8 European Racing headers, and have a drone from 2600-3500.

Drone is usually from sound waves colliding. So things like primary pipe diameter and length, overall length of the exhaust from the heads to the tips, diameter and length of the tips etc. Many years ago (like 20) I'd made a 2-in, 2-out muffler from a stock 2-in by cutting the top off, modifying the internal baffles, and added a second tip on the right to match the stock tip on the left. All based on drawings from the good folks at SSI. When I ran that muffler behind my 1-5/8 Bursch headers, no drone. But swappping to the SSI's for winter, I had a nasty drone. Only difference was the diameter and length of the primary pipes.

I think back to the 70's and trying to figure out where to put the crossover on a Z28 with headers and dual exhaust. An old drag racer told me to paint about a 3 foot length of the exhaust pipe behind the collectors with gray primer and drive the car hard to get the exhaust really hot. Then look for the white spot on the pipes, that's where the sound waves were hitting the side of the pipe, and just where the crossover wants to be. Worked every time and smoothed out the sound as well. But that was also when we had to gap points and set distributor timing too. And ran on Firestone Wide Oval bias ply tires too.

Cool read (a'la' '70's)......makes sense.

Best,

Doyle

JJ 911SC 08-23-2010 05:08 PM

Can't wait to find out...
 
Quote:

Originally Posted by rfloz (Post 5521745)
... JJ - your setup should be better as it's not flowing straight from the inlet(s) to the outlets...

Really looking forward to install them... It's killing me to see them there but they look so good.

As our driving season is so short that I don't want to take a change and run run into trouble and loosing driving time. In October, I'll get my S.W. chip up date and the winter will be great for majors projects; drop the engine (1st time), SSIs, M&K Muffler, full brake job (cross drill and SS lines), Clutch cable, shifting bushing and the likes :D;):D

blucille 08-29-2010 04:34 AM

alright, I tried
 
I tried 2 of the vortex inserts, and can say, in my car they did nothing. I used an app for my phone, a dB SPL meter, was getting 122 dB SPL with and without the cones, and the drone remained exactly the same.

these will be returned to Summit.

Lewis


Quote:

Originally Posted by WPOZZZ (Post 5252465)
You could always try these, but they are pricey! Dynatech 72-32520 - Dynatech Vortex Insert Cones - Overview - SummitRacing.com

A friend tied 4 stainless pot scrubbers and fastened them inside his dual out and they supposedly reduced the resonance.


Buckterrier 08-29-2010 04:48 AM

I'm going to order 2 baffles from Ben Monday and also try the end cap you gave me Lewis. Need to see which will work better. I'll be with you at LRP in getting black flagged. I'll have Scott at Auto Associates test which works better.

blucille 08-29-2010 11:07 AM

I'm stubborn, but at least I admit to it.

I'm giving these a try as well

Car Chemistry Shop

Lewis

tobluforu 08-29-2010 02:28 PM

Quote:

Originally Posted by sonett43 (Post 5532606)
I'm stubborn, but at least I admit to it.

I'm giving these a try as well

Car Chemistry Shop

Lewis

Someone posted that these work great.

GaryR 08-29-2010 06:29 PM

Quote:

Originally Posted by sonett43 (Post 5532606)
I'm stubborn, but at least I admit to it.

I'm giving these a try as well

Car Chemistry Shop

Lewis

Those are what we use coming out of our Flowmaster 80's, we actually cut them down (two baffles instead of 3) to fit in our curved outlets and use them in each pipe (or just one in the meter side).... :D

Jaskas 08-29-2010 09:59 PM

Quote:

Originally Posted by rfloz (Post 5521745)
super9064 - IMO the Supertraps sound pretty crappy. You might want to listen to someone's car that has them before committing.

+1

I´m trying to fit some small extra mufflers to my system. If i only get them to fit under the car somehow

This is my setup at the moment:
http://i216.photobucket.com/albums/c...s/IMG_6269.jpg
http://i216.photobucket.com/albums/c...9042010128.jpg

Sometimes i put on the supertrapps, when i get tired of the noice, or the girlfriend want´s to borrow the car.


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