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Scott R's Avatar
 
Join Date: Feb 2001
Location: Aspen CO US
Posts: 16,054
Garage
Valve problem

I have had a dead cylinder (#5) since I've re-installed my engine last month. The cylinder drops out when the engine gets to operating temperature I thought I was having an ignition problem problem but I've replaced everything ignition related for cylinder #5.

Tonight I pulled the rocker covers on the passenger side to check the physical side of things. I didn't see anything out of order for #5, everything is new anyway, this engine maybe has 2500 miles on it, probably less.

Next I set #5 to TDC and attached my leak tester to the cylinder. I pressurized the cylinder and heard air escaping right away from the lower rocker area. A lot of air in fact. So I loosened the adjuster nut on the valve and nothing changed. I then backed the adjuster off and nothing changed.

This is where it gets weird, I adjusted the valve down (tighter) and after the adjuster contacted the valve it was about 1 turn of the screwdriver and the leak stopped all together.

What I'm trying to figure out now is whats wrong? Why would tightening the valve cause the valve to close? Why was it stuck open?

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2021 Model Y
2005 Cayenne Turbo
2012 Panamera 4S
1980 911 SC
1999 996 Cab
Old 08-31-2010, 05:30 PM
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Max Sluiter
 
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Join Date: Mar 2006
Location: So Cal
Posts: 19,644
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Piece of carbon might have fallen between the valve and seat. Repeat the air pressure test to see if that might have been it.
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1971 911S, 2.7RS spec MFI engine, suspension mods, lightened
Suspension by Rebel Racing, Serviced by TLG Auto, Brakes by PMB Performance
Old 08-31-2010, 06:02 PM
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Fleabit peanut monkey
 
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Join Date: Nov 2007
Location: North Canton, Ohio
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Tightening the elephant foot puts pressure on the valve. Is there a chance this pressure could be sealing a loose head/cylinder?
Old 09-01-2010, 12:47 PM
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TibetanT's Avatar
 
Join Date: Dec 2006
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I am thinking along the same line as Bob.

I am no expert, but I do check the torque on all the heads within the first 300 miles driven on a rebuilt engine. Just my two cents.

Good luck.
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Ed Paquette
1983 911SC
1987 944S
1987 944 Manual (Donated to the Nat. Kidney Foundation)
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Old 09-01-2010, 05:46 PM
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Scott R's Avatar
 
Join Date: Feb 2001
Location: Aspen CO US
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I did check the head studs at the first valve adjust which was shortly after the engine was rebuilt. I'll check them again tomorrow and report back.

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2021 Model Y
2005 Cayenne Turbo
2012 Panamera 4S
1980 911 SC
1999 996 Cab
Old 09-01-2010, 07:13 PM
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