I really didn't want a project this big....yet...

[rennch]

Love these threads. Great job Glenn.

[DaddyGlenn]

It feels good to make progress. Still working on oil leaks.

Pulley off so I can see the mess.


And after some cleaning and removing the intermediate shaft cover. (The gasket looked like it might have been leaking a bit.)



I removed the gasket residual with a razor blade and wiped it down with mineral spirits. The on with the new gaskets, cover plates and new washers and nuts. I couldn't find a torque value for the intermediate shaft nuts so I used the same value at required for the cam chain covers, 7 ft/lbs. If this is incorrect, let me know.

Here she is all buttoned up.



I've got the garage heater running and the parts washer heating up while I write this. So today I will focus in cleaning the engine tin. I forgot to order the seals for the oil lines for the cam chain tensioner so I'll just clean those and set them aside until the next package arrives.

[rwilner]

Glenn,
What a great thread. Any updates?

Your goal should be to drive it to hershey this year!

[DaddyGlenn]

Originally Posted by rwilner

Glenn,
What a great thread. Any updates?

Your goal should be to drive it to hershey this year!

Progress is slow as time and money are in short supply. but I try to do a little every day.

I am slowly blasting all the paint off the engine tin to prepare it for powder coating. Can't decide if I want gloss black or matte black.

Thanks to the heater fan motor falling apart in my hands, I've decided to backdate the heater.

I am also looking at options to rebuild or replace the engine wiring harness.

With regard to the Hershey Swap meet.... I scored big last year (see post #108 of this thread) and I am already making my shopping list for this year. Unfortunately, there is no way it will be done by then. Given the slow progress I am making, my project plan, which keeps being adjusted, has it being completed in March 2014. But that will probably slip, too.

[Hawkeye's-911T]

Hi Glenn

I've viewed your thread with interest (& Kristoph's Saving The Rat) as you have tackled a number of issues I have or will be facing in the future of my project. Thanks for the time & effort you put into keeping us all updated. Your thread is very informative & is a helpful resource base.

Cheers
JB

[DaddyGlenn]

Thanks JB. I love to share info. (My Mom secretly wishes I was a college professor ... like Kristoph.) It is great to hear that folks can learn from my experience as I do from others here. If it weren't for PP, I doubt many of us would tackle some of the projects we take on.

P.S. I like your Jefferson quote. I'm a big fan of TJ.

[DaddyGlenn]

Definition of a project: One "while I'm in there" task after another.

Noticed the insulation on my engine wiring harness was stiff and cracking. That means strip the harness from the engine and replace it.

I the process I moved the vacuum line for the brakes and SNAP...



Guess I should replace all the rubber lines.

I had planned on cleaning the WUR and since I'm replacing the wiring harness and all the rubber hoses...I might as well pull the CIS and clean it up, too.



Maybe a dozen bolts and I could remove the shroud and clean that up and inspect underneath.



That's as far as I go. I will not cross the line into a engine rebuild.

On another note. I have decided to shift my interior plans a tad. I had originally planned to recover the stock seats and a set of Corbeau buckets I bought and just switch them out for AX/DE events. After experiencing stock sport seats, I think I can get by with just one set of sport seats.

So my stock seats and Corbeau seats are for sale (see post #17 for a picture) and I am in the market for a pair of manual sport seats that need to be reupholstered.

[DaddyGlenn]

In case anyone is still following... I haven't made much progress lately. I have been able to grab 10-15 minutes here and there and in that time this is what I'm doing....



Blasting engine tin and other parts so they can be powder coated or zinc plated.

Done so far...





In progress...




Next...

[DaddyGlenn]

Good productive weekend! Got the exterior "shop" set up.


Fabricated the seat mount bracket for the passenger side. My welding skills improved since I did the driver's side.



Picked up a TRE valance I bought from another Pelican.



And finally, cleaned up the pedal area and gave it a good coat of POR-15.



so, a good weekend.

Next is to finish stripping the glue off the rear of the interior.

[CLynn85]

Glenn, just spent some time skimming all 8 pages. Great project and thanks for sharing your ups/downs. Makes me happy I have a southern car!

[DaddyGlenn]

Originally Posted by CLynn85

Glenn, just spent some time skimming all 8 pages. Great project and thanks for sharing your ups/downs. Makes me happy I have a southern car!

This was a North Carolina car for most of its life. I had it in Florida for 5 years before we moved to Pittsburgh.

[CLynn85]

Originally Posted by DaddyGlenn

This was a North Carolina car for most of its life. I had it in Florida for 5 years before we moved to Pittsburgh.

[1-ev.com]

Hey Glenn, Fantastic Job!!

At first look, I was thinking that you were spending your precious time to vacuum this red box, so it looks clean inside

Originally Posted by DaddyGlenn

In case anyone is still following... I haven't made much progress lately. I have been able to grab 10-15 minutes here and there and in that time this is what I'm doing....

[DaddyGlenn]

Tonight, I finished the strip/prime and paint of the rear of the interior.

[DaddyGlenn]

Progress update... A picture is worth a thousand words........

[JeremyD]

That looks awesome Glenn! Keep plugging! it will be worth it!

[Joeaksa]

Looking great! Keep up the nice work!

[PushingMyLuck]

Originally Posted by DaddyGlenn

That was before I found this...

OP seems surprised. Was this rust something the OP didn't notice when he bought the car? The first photo looked like the door sill. Was this not visible when he bought it?

In general, should a Sc/3.2 newbie be worried about thinking he's buying a decent car, and then "finding out" that the car has rust issues and he's in way over his head (or needs to write a check for $10,000 to make this problem go away)

[KNS]

My previous 1980 911SC which spent its whole life in southern California and Arizona had some rust hiding in the usual spots. The later cars rust too...

[andy_uranium]

Looking good in that yellow! Great build thread, thanks for sharing! One question, about painting outside, how do you protect the car from wind born dust? Or do you just pick a calm day to do it?