Pelican Parts
Parts Catalog Accessories Catalog How To Articles Tech Forums
Call Pelican Parts at 888-280-7799
Shopping Cart Cart | Project List | Order Status | Help



Go Back   Pelican Parts Forums > Porsche Forums > Porsche 911 Technical Forum


Reply
 
LinkBack Thread Tools Rate Thread
Author
Thread Post New Thread    Reply
Registered
 
Join Date: Apr 2003
Location: Gainesville FL
Posts: 1,190
Garage
carrera chain tensioner - how easy to compress?

Checking up on a new rattling noise, thought it was the alternator but removing the belt didn't change the noise, so I opened the cam covers. On the left side the tensioner is very tight, cannot move it at all by hand. The right side (where the noise was) is not loose, but I can reach in there and compress the tensioner with hand pressure only... is that normal or too easily compressed???



I also don't like the amount of chain stretch on the right side -- the tensioner rod is farther out of the barrel by about 5mm more than on the left side, but I guess it's to be expected at this mileage...

Thanks in advance,
Chuck.H
'89 TurboLookTarga, 336k miles

Old 06-25-2012, 04:13 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #1 (permalink)
Registered
 
Join Date: Jan 2006
Location: Clayton NC
Posts: 1,674
Don't believe you should be able to compress with your finger. Usually takes a vice to compress.
I had the rattle in my 88. Could compress with finger. Replaced both tensioners. Can be done without full engine drop, with difficulty.
__________________
gary
70T coupe forever almost done
88 Carrera Targa diamond blue
Old 06-25-2012, 04:43 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #2 (permalink)
Spiderman
 
Jesse16's Avatar
 
Join Date: Aug 2009
Location: Burlington, NC
Posts: 1,684
Garage
I remember the ones on my 87 being very tight, no hand pressure movement.
__________________
Midnight Blue 08 Cayman S, Fun/Track
Black 12 VW-GTI, work
Mexico Blue 87 Carrera, sold, sad, not enough garage space.
Old 06-25-2012, 04:49 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #3 (permalink)
Registered
 
Join Date: Apr 2003
Location: Gainesville FL
Posts: 1,190
Garage
Thanks for the replies - I'm leaning towards replacing the chains also since they seem to be stretched a bit.

Has anybody replaced just their timing cam chains and NOT replaced the sprockets?

Chuck.H
'89 TurboLookTarga, 336k miles
Old 06-25-2012, 07:56 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #4 (permalink)
Registered
 
Grady Clay's Avatar
 
Join Date: Dec 2003
Location: Arapahoe County, Colorado, USA
Posts: 9,032
Chuck.H,

Please post good images of your sprockets.
The condition of the sprockets (idler & cam) will have an indication of chain wear and condition of the sprockets on the jackshaft.

Seldom is it wise to replace these ‘outer’ parts without replacing the jackshaft sprockets.
Inspection is the key.
If in doubt, leave it alone. These are very long-lived parts.

Best,
Grady

EDIT,
The reason for finding serious distress in this area are failed chain ramps.
Too often a failed tensioner and a broken chain ramp causes a cam to ‘jump time’.
Inspect the inside of the chain housings for signs of the chain previously ‘jumping over’ the sprocket.
Every time you have access to this, replace the chain ramps with new.
__________________
ANSWER PRICE LIST (as seen in someone's shop)
Answers - - - - - - - - - - - - - - - - $0.75
Answers (requiring thought) - - - - $1.25
Answers (correct) - - - - - - - - - - $12.50

Last edited by Grady Clay; 06-25-2012 at 08:29 AM.. Reason: add content
Old 06-25-2012, 08:16 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #5 (permalink)
Registered
 
Join Date: Apr 2003
Location: Gainesville FL
Posts: 1,190
Garage
Hi Grady -

Sorry I don't have a better pic than the one posted, but you can see how far the piston needed to extend in order to take up slack in the chain (way more than the right side). Also you can kinda see how close the idler gear is to the case at the 3:00 mark, and how close the chain is on top of the idler gear is to the ramp.

I think at this point I'll put in a new tensioner and plan a top end rebuild in the next year or so at which point I'll address the chains and sprockets.

Chuck.H
'89 TurboLookTarga, 336k miles
Old 06-25-2012, 09:47 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #6 (permalink)
 
Registered
 
Join Date: Feb 2006
Location: Scottsdale, AZ
Posts: 6,757
Garage
I think that maybe why you are able to compress the tensioner by hand is because the oil fed lines are not connected and pressurized.

The picture you posted is not clear but is the tensioner missing the ball and cage (nipple)?
__________________
78’ SC 911 Targa - 3.2SS, PMO 46, M&K 2/2 1 5/8” HEADERS, 123 DIST, PORTERFIELD R4-S PADS, KR75 CAMS, REBEL RACING BUSHINGS, KONI CLASSICS
Old 06-25-2012, 11:36 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #7 (permalink)
KTL KTL is offline
Schleprock
 
KTL's Avatar
 
Join Date: Sep 2000
Location: Frankfort IL USA
Posts: 16,639
Quote:
Originally Posted by snbush67 View Post
The picture you posted is not clear but is the tensioner missing the ball and cage (nipple)?
That's a very good question. When the ball & cage (pressure relief mechanism) are missing, the tensioner doesn't hold pressure on it's own.

I agree that a Carrera tensioner should not be able to be compressed by hand. Even "empty" Carrera tensioners that are new out-of-the-box are near impossible to compress by hand. You have to use a pair of big pliers, C-clamp, bench vise, etc. to pump the piston.
__________________
Kevin L
'86 Carrera "Larry"
Old 06-25-2012, 01:40 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #8 (permalink)
Registered
 
Join Date: Apr 2003
Location: Gainesville FL
Posts: 1,190
Garage
Thanks for all the responses!

I was short on time, so I didn't get a visual on whether the ball and cage were in place. I did feel where it should be and it felt like it was in place but I had to leave on business and didn't get a chance to get a mirror or wrangle around to view it. I did notice that when I compressed it, no oil came out of the weep hole like it did on the firm left tensioner, which could indicate the check valve was missing.

Chuck.H
'89 TurboLookTarga, 336k miles

Old 06-26-2012, 04:25 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #9 (permalink)
Reply


 


All times are GMT -8. The time now is 08:53 AM.


 
Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2025, vBulletin Solutions, Inc.
Search Engine Optimization by vBSEO 3.6.0
Copyright 2025 Pelican Parts, LLC - Posts may be archived for display on the Pelican Parts Website -    DMCA Registered Agent Contact Page
 

DTO Garage Plus vBulletin Plugins by Drive Thru Online, Inc.