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gjs
 
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Join Date: Mar 2008
Location: Tappahannock, Va
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brake caliper piston insertion

Hello: Am rebuilding my 88 911 calipers. All clean, soaker inner seal in brake fluid, have the lub our host cells, 20 deg angle but cant push piston in. Any techniques for those before me. Press them in?

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88 911 Carrera Cab, SW chip, B&B headers, custom sport muff
2015 Cayman S
1948 Willy's Overland Jeepster
2013 Chev Sub
2004 Nisson Xterra
Old 02-28-2014, 01:43 PM
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gjs
 
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just got one piston in with more lub less brake fluid.
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88 911 Carrera Cab, SW chip, B&B headers, custom sport muff
2015 Cayman S
1948 Willy's Overland Jeepster
2013 Chev Sub
2004 Nisson Xterra
Old 02-28-2014, 01:58 PM
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gtc gtc is offline
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A press is ok, but if you can't press them in by hand you probably dont have them going in straight.
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Graham
1984 Carrera Targa
Old 02-28-2014, 02:00 PM
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gjs
 
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It is straight. With finger pressure I can piston it in and out about 1-2 mm. Hear a suction in line intake when I do it. It just does not want to pass the seal.
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88 911 Carrera Cab, SW chip, B&B headers, custom sport muff
2015 Cayman S
1948 Willy's Overland Jeepster
2013 Chev Sub
2004 Nisson Xterra
Old 02-28-2014, 02:07 PM
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gjs
 
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Wiggled back and forth with a vice grip on safe part of pistion while pressing in. It is the outer ring that is the next challenge
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88 911 Carrera Cab, SW chip, B&B headers, custom sport muff
2015 Cayman S
1948 Willy's Overland Jeepster
2013 Chev Sub
2004 Nisson Xterra
Old 02-28-2014, 02:24 PM
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I use a c clamp.
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Old 02-28-2014, 02:30 PM
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gjs
 
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that helped. Am now going round and round trying to push outer seal on the rear. Front was easy
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88 911 Carrera Cab, SW chip, B&B headers, custom sport muff
2015 Cayman S
1948 Willy's Overland Jeepster
2013 Chev Sub
2004 Nisson Xterra
Old 02-28-2014, 03:06 PM
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A c clamp with a socket inside the caliper works well
Old 02-28-2014, 03:38 PM
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gtc gtc is offline
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Good tips here from Eric at PMB:

Rear brake rebuild question

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Graham
1984 Carrera Targa

Last edited by gtc; 02-28-2014 at 03:45 PM..
Old 02-28-2014, 03:43 PM
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