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sugarwood's Avatar
 
Join Date: Apr 2014
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Headlight switch removal. Won't move. Unable to push it back into the dash.

I am going to replace my turn signal and high beam stalk.
I want to pull the headlight switch out from behind the dash for easier wire transfer.

I easily removed off the knob, bezel, and washer.

But, when I try to press the shaft in, the switch won't really budge.
I looked under the dash and the wires seem to be blocking any travel backwards.
Is there a special technique to be able to push the headlight switch back an inch or two
so I can drop it down into plain sight?


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1986 Bosch Icon Wipers coupe.

Last edited by sugarwood; 10-25-2014 at 03:34 PM..
Old 10-25-2014, 03:31 PM
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I think it is just stuck, maybe some dried gunk, adhesive or something is holding it in place. The wires should not restrain the switch that tightly that you can't jiggle it loose.
Good luck,
Dave
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Dave McKenzie
1984 Carrera 3.2
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2001 996TT
Old 10-25-2014, 03:40 PM
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Push a bit harder, it will give
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'85 Carrera Targa
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Old 10-25-2014, 05:29 PM
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Just a safety reminder, don't forget to remove the battery ground before you pull the switch.
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1980SC Targa (Mocha Brown)
Old 10-25-2014, 05:36 PM
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It turns out, there was a good reason the switch was not moving.
Right behind the headlight switch is a 5 prong harness plug.
This 5 prong harness plug was directly blocking some of the other wires attached to the back of the switch.
In the photo, the red wires are blocked.

To remove the headlight switch, it's much easier to first remove the 5 prong harness plug.
It needs to be disconnected if you're going to pull the switch down below the dash, so you might as well unplug it before removing the switch.
You'll see it when you're back there. Once you unplug that plug, the switch can move freely.


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1986 Bosch Icon Wipers coupe.

Last edited by sugarwood; 10-25-2014 at 09:45 PM..
Old 10-25-2014, 08:23 PM
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Good! Strange did not have to remove my plug. Oh well, our cars were built by hand back in the day.

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'85 Carrera Targa
Factory Marble Grey/Black * Turbo Tail * 930 Steering Wheel* Sport Seats * 17" Fuchs (r) * 3.4 * 964 Cams * 915 * LSD * Factory SS * Turbo Tie Rods * Bilsteins * Euro Pre-Muff * SW Chip on 4K DME * NGK * Sienes GSK * Targa Body Brace
PCA/POC
Old 10-25-2014, 09:59 PM
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