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Join Date: Feb 2016
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Restored a set of 996t calipers yesterday...

So, against most people's desires.... I am gonna do 996t brakes on my 1968 outlaw 911 IROC racecar project....

It's a bit sentimental honestly. I built up an amazing 700hp 996t over a year or so, and then had a mishap on some backroads and ate a tree totaling it. I parted it out, sold a lot of the stuff to friends, made a few bucks, and it it what allowed me to purchase the air cooled car I have now.

I recently acquired the calipers, rotors, wheel studs, nuts, and brakes lines off that car and have them in my possession now. I though ti would be cool to use them on this build, kinda keeping my old car going on in this one. Getting adapter and stuff from Static-G and will be doing 930 master cylinder as well, etc. I figure if they don't well, I can sell them and try something else.

Anyway, onto the pics. I own a powder coating shop here in the Cincy area, so this stuff is all in a days work.

First full disassembly. Next stripping with B17 down raw aluminum. Then full sandblasting to uniform surface. Next mask and plug all ports and holes, etc. Then coat with red. Lay on some decals. Then do a full powder clear coat as well. Good as new, or better in my opinion.

On to the pics!














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1968 912 - widebody - 3.2 - 915 - endless build
1980 911 - targa - barnfind nightmare - gone
1985 911 - targa - barnfind nightmare - gone
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Last edited by carwash; 10-19-2016 at 02:35 PM..
Old 10-14-2016, 05:08 PM
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Beautiful job! They look awesome.
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Old 10-14-2016, 05:47 PM
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Excellent work. If you happened to do a detailed write up of this diy project or have done one on others; you may be interested in submitting your tech articles for a chance of getting them published by us. Check out the link below:

Enthusiast Tech Article Submissions - Pelican Parts


-Dmitry
Old 10-19-2016, 01:15 PM
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I didn't do any pics during disassembly.
Old 10-19-2016, 02:26 PM
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That lettering is amazing. How did you do that?
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Old 10-19-2016, 03:58 PM
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Looks like you powder coated them. Do 993 calipers have seals between the halves? Any concern you may have melted them in the oven if so?

Never mind - monoblocks! Nice job!
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'75 911s 3.2 - Ice Green Metallic
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Last edited by catuck; 10-19-2016 at 04:18 PM..
Old 10-19-2016, 04:15 PM
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Quote:
Originally Posted by catuck View Post
Looks like you powder coated them. Do 993 calipers have seals between the halves? Any concern you may have melted them in the oven if so?

Never mind - monoblocks! Nice job!
Monoblocks yes! But wouldn't matter.

But we coat multi-piece calipers all the time still assembled. Powder cures at only 425 degrees. Those calipers get hotter than that every time you drive the car. Those o-rings between the halves are safe up to much higher temps than that.
Old 10-19-2016, 04:57 PM
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Quote:
Originally Posted by Trackrash View Post
That lettering is amazing. How did you do that?
I have a vinyl die cut decal oparation. Goes well hand in hand with the powder business.

Coated red. Then cut decals and apply. Then powder clear. And boom.
Old 10-19-2016, 04:58 PM
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Quote:
But we coat multi-piece calipers all the time still assembled. Powder cures at only 425 degrees. Those calipers get hotter than that every time you drive the car. Those o-rings between the halves are safe up to much higher temps than that.
I'm planning to powder coat my Carrera calipers, this is great info. Thanks! I guess I don't need to take them apart.
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'75 911s 3.2 - Ice Green Metallic
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'21 Jeep Gladiator
‘18 Tesla ModelX 100D, ‘20 Model 3
Old 10-19-2016, 06:18 PM
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Good job man ! They look perfect now !
Old 10-19-2016, 06:18 PM
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Quote:
Originally Posted by catuck View Post
I'm planning to powder coat my Carrera calipers, this is great info. Thanks! I guess I don't need to take them apart.
We find it better to not disassemble even if they are multi piece.
Old 10-19-2016, 06:26 PM
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Quote:
Originally Posted by Dolphin911 View Post
Good job man ! They look perfect now !
Thanks man!

Rebuild kits arrived today. Time to put them all back together.
Old 10-19-2016, 06:27 PM
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Quote:
Originally Posted by carwash View Post
I didn't do any pics during disassembly.
Next time man! I'm sure you'll have others that members will find useful.

-Dmitry

Old 10-20-2016, 12:18 PM
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