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-   -   2 911 G50 Builds at the Same Time (http://forums.pelicanparts.com/showthread.php?t=931336)

rolfjahn 02-25-2019 05:10 PM

Quote:

Originally Posted by rokemester (Post 10361810)
Oh please PLEASE post more finished pics and some video of those two gorgeous G50s in motion. Congratulations!!

http://forums.pelicanparts.com/uploa...1551146793.JPG
http://forums.pelicanparts.com/uploa...1551146970.JPG
http://forums.pelicanparts.com/uploa...1551146793.JPG
http://forums.pelicanparts.com/uploa...1551146793.JPG

Imcoz 02-25-2019 05:35 PM

Wow!

sp_cs 02-25-2019 10:28 PM

This is fantastic work, I’m very jealous. Also, I can stop wondering what my 87 in Granite Green would look like backdated :)

rolfjahn 03-22-2019 05:34 PM

Rear Suspension Build
 
Cleaned torsion bars and tube/greased torsion bars/anti-seize half shafts
http://forums.pelicanparts.com/uploa...1553304024.JPG
Prep layout for the Rennline spring plates/half shafts/back plates/sway bar
http://forums.pelicanparts.com/uploa...1553304024.JPG
Too many tools required and I don't have a lift!
http://forums.pelicanparts.com/uploa...1553304024.JPG
Girlfriend is in Colorado skiing so I can work all weekend...Oh Joy Joy

rolfjahn 04-01-2019 03:52 PM

Trying to get the rear suspension assembled with the new rotors/pads/half shafts/shocks/spring plates
http://forums.pelicanparts.com/uploa...1554161939.JPG

http://forums.pelicanparts.com/uploa...1554161939.JPG
Sweating my A$$ off because the humidity is unbearable in south Florida

rolfjahn 04-04-2019 01:48 PM

Red Diamond Stitched Leather Engine Pad
 
Red Diamond Stitched Leather Engine Pad with 1/2 inch padding for my 87-88 Carreras

1. I remove all the old padding/foam from the body
2. Use acetone to prep the metal surfaces
3. Install Dynamat in the engine compartment
4. Trim the metal end tabs
5. Glue with 3M #2 interior glue-let both sides tack for 3-5 minutes
6. Expensive at $350-it's high grade leather
7. You will never need another engine pad and its looks pretty cool
8. More pictures coming in a few days after the install

http://forums.pelicanparts.com/uploa...1554414406.JPG
http://forums.pelicanparts.com/uploa...1554414406.JPG

ninesixfour 04-05-2019 04:46 AM

On the granite green car what ST flares did you use and what are the specs on the wheels? Are they custom or did you use spacers to bring them out?

rolfjahn 04-05-2019 05:24 AM

ST flares are thermoformed from one piece of steel
I got them originally from the manufacturer and are now distributed by AASE $4K
http://forums.pelicanparts.com/uploa...1554470535.JPG
Wheels are 16" Turbo Fuchs w/three colors and cleared-very labor intensive
Excellence Paint in VB did the amazing work
http://forums.pelicanparts.com/uploa...1554470535.JPG

Custom Elephant Racing spacers-do you need the mm?

ninesixfour 04-05-2019 02:02 PM

Quote:

Originally Posted by rolfjahn (Post 10417166)
Wheels are 16" Turbo Fuchs w/three colors and cleared-very labor intensive
Excellence Paint in VB did the amazing work

Custom Elephant Racing spacers-do you need the mm?

Looks great. Don’t need the exact measurements but thanks. I prefer 15s or 16s on the ST builds vs the 17s that Singer et al run.

The flares looks great too. They have the correct shape. Sometimes I see “ST” flares that look more like turbo flares with the flat vertical section just above the fender edge. Yours are nice and round all the way through.

rolfjahn 05-30-2019 03:55 PM

Back On Suspension
 
Replaced body hardware with stainless
Replaced bumper shock and hardware
Refinished fender supports on left side-drilled hole to release moisture
Need to do some touch up work
http://forums.pelicanparts.com/uploa...1559259286.JPG

Bottom Pan-Acetone clean,prep w_gloves,Primed,Lacquer,Clear
Bottom pan is very smooth and shiny, very easy to clean now
All new Griffiths AC system-compressor/dryer/front/rear condenser and their pressure lines.
All new hardware for AC lines.
I have the compete Griffiths AC system in my Granite Green ST and it blows cold at idle.
http://forums.pelicanparts.com/uploa...1559259286.JPG

Glass bead blast rear sway bar/refinish/new sway bar bushings
http://forums.pelicanparts.com/uploa...1559259286.JPG

On to the front!!!

rolfjahn 06-01-2019 10:29 AM

Grinding all the crap off my front sway bar, sweating like a pig in 90 degree 100% humidity FL weather.
Joy of joys, my new expensive compressor smokes a capacitor and the pressure control valve.
http://forums.pelicanparts.com/uploa...1559413301.JPG
Great parts made in China...none local...wait till Tuesday.
Very very pissed off, so much for getting ahead today
Glass beading will have to wait, really dreaming about a new GT3 today.
http://forums.pelicanparts.com/uploa...1559413301.JPG

rolfjahn 06-25-2019 05:54 PM

Front Suspension Rebuild
 
The new pressure valve and the capacitors came for the compressor-its working and smells really hot right now.

I've been glass bead blasting for at least a week, I do it outside because little glass beads end up getting every where-its like rolling in the sand in 90 degree heat while sweating.

4 hours for the main aluminum support beam-what else do you call it?
Acetone cleaned it and cleared it with Eastwood aluminum clear.
Sanded the front sway bar and then bead blasted it.
Painted the sway bar with Eastwood metal paint-this stuff needs 2-3 days to completely dry. Sprayed 3 separate coats of Eastwood clear.

Installed the Bilstein cartridges in the original Boge struts.
Factory John Deere green paint for the top caps-(best paint ever) and cleared

Elephant racing package came today with all my bushings and the A arm tool so Ill be breaking those down tomorrow with some heat.

Rebuilt and greased the steering rack, repacked the upper shaft support bushing

http://forums.pelicanparts.com/uploa...1561513039.JPG

rolfjahn 06-29-2019 09:04 AM

While I'm in There Jobs
 
Before installing the steering rack I hand sanded and painted the smugglers box
Also had some titanium bolts laying around and used them for the rack bearing mount
http://forums.pelicanparts.com/uploa...1561827169.JPG

Cleaned the air handler box for the new Kuehl system evaporator and the expensive factory Porsche seals.
I'm installing all the Kuehl system hoses and new mounting hardware.
The Kuehl system really works here in Florida. It blows cold at idle in my Granite Green ST. I'm hoping it works just as well in this one.
I use 3m gasket seal for a permanent attachment-let both sides tack for 2-3 minutes. Then stick them together.
-a new owner down the road might have the enjoyment one day of scraping them off...Not me
http://forums.pelicanparts.com/uploa...1561827169.JPG

Back outside (It's Hot and Humid) to bead blasting and R&R the A arm bushings from Elephant
or Maybe I'll just stay in the AC'd garage and work on the M3

mike5876 06-29-2019 10:11 AM

car
 
Im up in Boca Raton....I also have 2 g50 cars..a red/linen 1988 and a black/tan 1988 I want to improve my ac and have used Griffiths stuff before and liked...don't really want to do a rear condenser was thinking just a new evaporator and front condenser..what did you use? mike

rolfjahn 06-29-2019 02:55 PM

I installed the complete Griffiths unit, hoses, front and rear condenser, evaporator in smugglers box, dryer, O-rings and switch. I also replaced and made the evaporator air box air tight. I do not use the factory airbox and vent controls-it's a closed unit, very cold. I didn't need the rear fender condenser.

rolfjahn 07-02-2019 07:21 PM

Installed the rebuilt steering rack/attached the new fuel lines
http://forums.pelicanparts.com/uploa...1562123525.JPG

Insulated the oil lines with rubber
I sanded and cleared them with Eastwood clear-it handles the temperature
http://forums.pelicanparts.com/uploa...1562123525.JPG

New hardware for the Griffiths AC lines
The old original lines lost pressure each year (it was the type of hose originally used by Porsche)
http://forums.pelicanparts.com/uploa...1562123525.JPG

rolfjahn 07-15-2019 10:13 AM

Front Suspension
 
I've really had a hard time with the front suspension
Dumb A$$ me thought assembly would be completed on the chassis...
Tried to assemble but had to remove the front I beam to install the control arms
I had to use my press to install them from the extra thickness from the sprayed Eastwood clear coat
http://forums.pelicanparts.com/uploa...1563212435.jpg

Spent abnormal amount of time glass bead blasting the strut assemblies, L/R A arms, sway bar and the center I beam.
http://forums.pelicanparts.com/uploa...1563212435.jpg
After changing the front inserts one side was rebounding/binding slower from over tightening the strut housing collar.
Installed the bright red Rennline front and rear toe hooks-great for scraping the ground first.
The front brake shields are original, I should have replaced them. they didn't come out great for all the labor put into them.
http://forums.pelicanparts.com/uploa...1563212435.jpg
I installed all new A arm and sway bar bushings from Elephant Racing
Using DOW Molycote grease for bushing has a drawback-the bushings slide apart until they are completely assembled.
I had to use safety wire for bench assembly. The A arm bushings slide around like mono-balls-maybe
http://forums.pelicanparts.com/uploa...1563212435.jpg
Purchased from Pelican all new Porsche harware
http://forums.pelicanparts.com/uploa...1563212435.jpg
Redid the front wiring harness to the New LED headlights from Closed Course and SpokeWerks.
Really great stuff from both of them.
I made custom Hi Intensity LED fog light assembly inserts from Rigid.
I replaced most of the body hardware to new and/or stainless and nylocks.
http://forums.pelicanparts.com/uploa...1563212435.jpg
I ran the new AC lines to the smuggles box. Now I gotta find the O-rings???
http://forums.pelicanparts.com/uploa...1563212435.jpg

http://forums.pelicanparts.com/uploa...1563212435.jpg
Indexed the torsion bars and shocks so I can hopefully drive for the alignment process.
http://forums.pelicanparts.com/uploa...1563212435.jpg

rolfjahn 07-15-2019 10:17 AM

Post some pictures
 
Quote:

Originally Posted by mike5876 (Post 10507457)
Im up in Boca Raton....I also have 2 g50 cars..a red/linen 1988 and a black/tan 1988 I want to improve my ac and have used Griffiths stuff before and liked...don't really want to do a rear condenser was thinking just a new evaporator and front condenser..what did you use? mike

Post me a link with some pictures!

quattrorunner 07-15-2019 03:13 PM

Good grief seeing all these new parts makes me feel kinda funny inside.

rolfjahn 07-15-2019 03:45 PM

Yeah man, new shinny parts make me happy too-especially when they go from my living room and on to one of the cars...


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