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-   -   How much power do you have? How did you get there? (http://forums.pelicanparts.com/911-930-turbo-super-charging-forum/367717-how-much-power-do-you-have-how-did-you-get-there.html)

SCHNELE 09-18-2007 02:19 PM

How much power do you have? How did you get there?
 
How much power do you have? How did you get there? This isn’t meant to be a competition but more of a road map for enthusiast on the same quest. This will hopefully be an amorphous list of modifications and the results they yield. In my experience there has been more than one way to make power but to efficiently climb Everest is there really just one path to do so safely. My hope is that we can share our experiences so that others can follow a less painful course to the same end.

Imagine Auto has a roadmap, as does Protomotive, Turbo Kraft, Speed Werks and a host of other shops, what I would like to see is a discourse on what the customer finds to meet their needs not necessarily what they have been sold. The DIY guys can weigh in too; I hope to hear from Jim2 and Don Enderlein as well. Hopefully we can meld all our resources to come up with a plan for the DIY and a build sheet for various target HP levels at a given boost, shall we say 1 Bar? Your input will be greatly appreciated. This will be cross posted on Rennlist.

BReyes 09-18-2007 03:43 PM

What are the stock numbers on 911/930? Street legal. Recent pelican has a good standard 911/930 DIY for the how to. How about someone post a link to a thread from last year of how to rebuild a 930 (I think just that thread exhausted the author last year. I think he dynoed it and said was stopping posting).

Craig 930 RS 09-18-2007 05:41 PM

438HP/413 TQ - at the wheels

Roadmap:

7.5 compression
.8 to .9 bar
IA fuel head
RPM switch - dalays full enrichment 'til needed
K27 HF Zero Clearance turbo
No muffler
B&B headers

Quite easy. Even AFRs. Huge power, and dare I say almost lag free?

DSPTurtle 09-18-2007 05:52 PM

Bull*****... cough, cough. I think you left a few things and a few Benjamins out of that roadmap :)

Craig 930 RS 09-18-2007 07:04 PM

I did?

SCHNELE 09-18-2007 07:31 PM

DSP if you have a legitimate question please be straight forward, this is like theraphy I want people to be free with their info, comments like yours will not aid their candor.

rsrfan 09-18-2007 08:42 PM

Quote:

Originally Posted by DSPTurtle (Post 3486432)
Bull*****... cough, cough. I think you left a few things and a few Benjamins out of that roadmap :)

3.4L, 7.5:1, SC heads, 964 cams, Aase springs & Ti retainers, ARP bolts, MSD CD ignition w/Magnecor wires. B&B stainless headers, K27 high flow ZC by Kevin, Ruf intercooler. No air injection, cold start or plastic CIS manifold. 3 oil coolers. WUR & RPM activated solenoid by Brian Leask, fuel head by Imagine Auto. Zork.


Add to that big port sc heads with "some" massaging, custom air intake and love...

:eek:

jbrinkley 09-19-2007 12:10 AM

stock 3.2, motronic with turbo stuff intercooled, 350+ conservative.
Tod's chip
Begi fmu
ben's exhaust and pipes
.6 bar

and my feeling on this is that anymore boost/power would be completely useless.
very cool, very reliable. And cheap to keep going, except for gas.

sand_man 09-19-2007 05:00 AM

I haven't been to the dyno yet. I've been waiting for the missing link, before I pony up the funds for a dyno run: my C2 Turbo intercooler, which will be installed shortly. However, I'll venture to say, based on other dyno sheets from similar builds, that I've got 390 at the wheels:

*K27-7200
*OBX heaterless headers
*.80-.90 bar
*3.4L Ps&Cs
*SC cams
*Twin-plug heads
*7.3:1 CR
*Electromotive XDi crank fired ignition with MAP sensor
*B&B intercooler
*Borla XR-1 muffler
*Imagine Auto fuel head
*Brian Leask WUR
*Brian Leask RPM solenoid trigger
*ARP head studs
*ARP rod bolts
*C2 bypass valve
*Fully de-smogged

I think the weakest link in my setup is the basic K27, but one day that'll be changed too;)

sand_man 09-19-2007 05:40 AM

I don't want to dilute SCHNELE's *SPECIFIC* thread about power with this, but another nice thing to go with the HP and TQ increase is LITE WEIGHT!!! I sound like a broken record, but damn, I love to remove stuff from my car!!!!

Maybe that would make for another good thread, how much does it weigh and how did you get there...

SCHNELE 09-19-2007 05:49 AM

I think we can dove tail this on the same thread Sandman it is a great idea. I am guilty of having a car on the portly side, I have full AC and a McIntosh sound system.

DRV2FST 09-19-2007 06:26 AM

8:1 Compression JE Pistons, 3.2 Intake, Garrett Turbo, EFI, GHL Headers, Kokeln Intercooler, Euro SC Heads with some work, larger valves = 505 rwhp @ .85bar

oms930 09-19-2007 06:57 AM

Car: Black/Black 1989 930 ~51,600 miles - 0.9 bar dyno pull to 6000RPM showed 547.9rwhp/520rwtq

Engine (3.5l)
----------------

3.6RSA crank (76.4mm stroke - narrow counterbalances - balanced and cross drilled)
Carrillo rods
Mahle Cylinders & (98mm) pistons
Cylinders and twin plugged heads ported (42mm) - compression ratio 7.72:1
race valve springs
GT2 Evo cams
Carrera 3.2 liter intake manifold
Stock 3.2 throttle body enlarged to 66mm
Siemens injectors 72lb/hr
RUF IC
B&B Headers
Fabspeed Dual out exhaust
Custom GT3582R
Tial 46 Wastegate, using old billett diverter valve as the BOV
MoTeC M48 with continuos Data logging, advanced tuning and Lambda
Denso coils
High Energy Ignition (HEI)
EBC


Transmission
----------------

6-speed G64/51 (from 993TT), Guard TBD
Sachs Clutch & Pressure Plate

Suspension
--------------

Full RSR coilover setup

Other
-------

A/C system removed

DSPTurtle 09-19-2007 07:12 AM

My goodness... you guys are hardcore this morning http://forums.pelicanparts.com/support/smileys/wat.gif
I guess I will have to be more illustrative than with the 914 and BMW guys. I was only trying to make the point that getting to 438whp is no small task. I am positive that Craig put in a ton of blood, sweat, tears and yes, Benjamins (100 dollar bills) behind that effort. Upon intial read of his post it looked like a simple task to bolt up a turbo and set of headers with a few injection mods in the process. My personal research shows that those adders (I gleaned from his post) will only get you to maybe, if you are lucky, 300whp.
I don't think my comment was out of line, but I guess I will refrain from adding levity to this serious thread. I will keep my levity for other threads. http://forums.pelicanparts.com/support/smileys/wat3.gif
Anyway, most of you saw my post yesterday from the dyno so you realize I am extremely interested in getting to 300whp. My initial research showed it will take about $5,000 to buy a K-27, a bigger intercooler, a 1.0Bar spring and then you have to do the install yourself. Fortunately I have the Euro CIS so I "might" be able to get away with minimal injection modding.
I spent a lot of time talking to our local guru about cams and other perceived "bolt-ons" and unless you are ready to rebuild the motor to match hardware upgrades, the most effective and cost efficient way is to go with the turbo, IC and boost spring. I have a pretty much straight through exhaust but that would be a must also if that is not already on the car.
Hopefully that "serious" empirical research will get me off the *****list http://forums.pelicanparts.com/suppo...s/beerchug.gif

SCHNELE 09-19-2007 07:39 AM

You were not on any **** list, I guess my response was a bit terse because of all the naysayers that seem to pop up on threads like this, I know your comment was somewhat tongue in cheek.

David 09-19-2007 08:17 AM

7.7:1 98mm JE pistons
Pauter rods
3.2 Intake with stock TB
26x 10x 4.5 intercooler (back to front flow)
K27HF2
Heads opened to match intake, performance valve job, twin plug, stock valve size
964 cams
B&B headers
Custom 3.5" muffler
Motec M600, lambda, data logging, advance tuning
M&W Pro-14 Four channel CDI driving 6 dual M&W coils (wasted spark)
46mm Tial controlled by a Bosch WG control valve
Tial BOV

475rwhp at 0.95 bar

I feel it should make more power. I think a larger throttle body and different compressor intake will free up a few more ponies.

RarlyL8 09-19-2007 08:46 AM

DSP,
As you know, a stock '85 930 will produce 255RWHP. You can easily get to 300RWHP with bolt-ons. A modern turbo, intercooler, and a bit of boost.

For the sake of this thread you can also get to 300RWHP without adding boost by changing the turbo, intercooler, and adding a set of SC or like cams.

For 400RWHP using CIS:
- Port Heads
- Headers
- K27S
- iA Fuel Head Mod
- Adjustable WUR
- Larger Intercooler
- 1.0bar Boost
- Free Flowing Muffler

DSPTurtle 09-19-2007 08:56 AM

Brian, can you elaborate a little please. My understanding that the cams will require other items to be rebuilt/upgraded/modded also. I would love to not have to go any further than pulling the cam towers and swapping in a new cam profile. But my assumption is that this will move the powerband so associated things like rod bolts, tolerances and cylinder mating surfaces need to be better matched to handle the moved powerband. Anyone here ever just "bolted on" a set of cams with no adverse motor effects?
Oh yeah, as a tangent to this question, for streetability purposes, shouldn't we be more focused on improving the torque curve (moving it down in the rev band/flatter and bigger)? Something tells me I won't be exceeding 120mph very often to use the RPM but the torque will allow me to get there quicker! Wouldn't this also affect which grind someone should choose? I would love to hear a 930 with a lumpy idle... not necessarily mine though in traffic :)

RarlyL8 09-19-2007 10:08 AM

What you are asking is outside of the main topic but note worthy.
Changing cams is not complicated and requires nothing else to be done. The power band is dependant upon many things besides the grind of the lobes. You move the torque curve with cam timing.
Reduction of lag is important for driveability. With a modern turbo and proper cam timing adjustment you can produce sub-2000rpm boost threshold.
You can also tune in or tune out a lumpy idle on many mild cams.

Craig 930 RS 09-19-2007 02:08 PM

As long as the internals are healthy, getting 390-400 RWHP is truly not that hard and qualifies as "bolt-on -- with adjustments, and no head work at all":

To do that:
Headers
K27 HF from Kevin
SC or 964 cams
Fuel head
Adjustable WUR - otherwise you more than likely will 'give up' 20hp and 30tq midrange
RPM solenoid to delay hinkin' rich until set RPM - for me, 5,200 rpm. YMMV.

I have 100% full boost at 3,000 rpm. Lag is not a factor and nearly nonexistent

Not hard, requires about $4,000 including cam labor. That sucker will be a r-o-c- k-e-t!
With safe AFRs, top to bottom.

Garen 09-19-2007 02:59 PM

Quote:

Originally Posted by DSPTurtle (Post 3486432)
Bull*****... cough, cough. I think you left a few things and a few Benjamins out of that roadmap :)


Hah!! That's funny :)

I think Craig listed "the rest" in his signature...

gumba 09-19-2007 03:26 PM

3.5 twin plug Ca. smog legal. 380 crank h.p. @ .9 boost

3.5 Mahle 7:1
SC cams
ARP head & rod bolts
twin plug heads
Bosch 12 plug distributor
stock CIS & wur
K27 & 46mm Tial w/g
DP i/c
SSI's
DP muffler
Max. power @ 5500 rpm, max torque @ 4000 rpm
A/F is 11-12:1 throughout rev range. I have a Brian L. wur I haven't installed.

'79 930/DP935
'75 Carrera RS look race car
'73 S coupe
'68 VW Crewcab w/3.2, 46mm webers, HPV1, 5 sp, & more.

A930Rocket 09-19-2007 05:42 PM

400 rwhp.

Kokeln intercooler
GHL headers
Zork tube
K27HFS turbo
MSD 6AL
Tial WG with 1 bar spring
Ported heads (for future 3.2 intake and EFI)
IA fuel head
964 cams (although I now wonder if I got the correct grind from EBS)
ARP rod bolts and headstuds
BMC air filter (just had it, so who knows what it added or subtracted)

Porschephd 09-19-2007 05:47 PM

433 RWHP
K27HF
iA head mod
Mahle 3.4
Extensive head work
Matched cams to the head work
BB headers
HPX twin plug
1 bar tial
ARP Head studs
ARP rod bolts
Power flow
Magnacore wires
C2 intercooler
Adjustable WUR

Jim2 09-19-2007 07:56 PM

379 RWHP at .8 bar "Mustang Dyno" little to no intercooler effect on dyno.


3.3 Stock bottom end
930 stock heads with intake port enlarged to 38mm
964 cams (not confirmed)
3.2 intake manifold
Powerhaus scrap headers
Turbonetics 62-1,V, .87A/R
SDS fuel and twin plug spark management
Straight through muffler
Big grin after driving it

jrottn 09-20-2007 07:10 AM

dont have #s on my motor yet but can give specs
3.3 ltr. bumped to 8 to 1 comp. O-ringed cmw stage 3 heads, 964 cams, arp stuff, 3.2 intake, bell intercooler huge enough to heat up big breakfast on chilly track day mornings, 934/935 single turbo headers, t-36 with mid size exhaust housing, tec 3r, tial w/gate, plan on .8-.9 bar hoping for 500 rwhp
trying to make car as light as possible (82 euro 930 with f/glass everything)
should be quicker than the 318ti I have been tracking the last several years
I do have some #s on my friends car
early 76 930 bumped to 3.2 liters, 3.2 intake, big intercooler, 993 n/a headers with twin garrets, this is run by an early tec-2 programmed without a wideband
on the dyno several years ago it made 504 at the wheels when the clutch let go (looked like it was headed for 550+) with lots of trq.
I believe this run was made at 1.1 or 1.2 bar
his car has a re-geared g50 in it that he feels is worth many horses
-and yes it goes sideways very nicely

look 171 09-20-2007 08:38 AM

Quote:

Originally Posted by sand_man (Post 3486945)
I haven't been to the dyno yet. I've been waiting for the missing link, before I pony up the funds for a dyno run: my C2 Turbo intercooler, which will be installed shortly. However, I'll venture to say, based on other dyno sheets from similar builds, that I've got 390 at the wheels:

*K27-7200
*OBX heaterless headers
*.80-.90 bar
*3.4L Ps&Cs
*SC cams
*Twin-plug heads
*7.3:1 CR
*Electromotive XDi crank fired ignition with MAP sensor
*B&B intercooler
*Borla XR-1 muffler
*Imagine Auto fuel head
*Brian Leask WUR
*Brian Leask RPM solenoid trigger
*ARP head studs
*ARP rod bolts
*C2 bypass valve
*Fully de-smogged

I think the weakest link in my setup is the basic K27, but one day that'll be changed too;)



I have a very similar build as you - the wur and the IA fuel head. I have the European one and an older crank fires system. I got about 355-360 at ehe wheel. Wow, can the fuel head make that much difference?

look 171 09-20-2007 09:10 AM

BTW, are we talking pump gas here. Err, wouldn't make much difference.

Craig 930 RS 09-20-2007 09:19 AM

And very much like my setup - which has 430-438 RWHP on a Dynojet.

Fuel head will not.
It simply makes the AFRs safer and *in general* does not contribute directly to a power increase -
--------
Friend also with an '82 has stock internals and stock ignition - before the K27 HFS turbo (and fuel head for safety) he was at 360+- hp.

Judging by our last track day together, I highly suspect he is now at 400+

SCHNELE 09-20-2007 09:25 AM

Pump gas of course we would like to hear what people are doing on race gas, just that it be noted as such.

sand_man 09-20-2007 09:44 AM

Quote:

Originally Posted by look 171 (Post 3489220)
I have a very similar build as you - the wur and the IA fuel head. I have the European one and an older crank fires system. I got about 355-360 at ehe wheel. Wow, can the fuel head make that much difference?

Also, keep in mind, my "numbers" were prefaced with a discalimer - I have not been on the dyno. Who knows where it will play out. 390 seemed like a decent estimate. I have certainly put some things in place to hopefully keep the engine safe. My fuel head flows a ton of juice. And the MAP sensor on my Electromotive ECU really works to retard my timing as the boost and RPMs climb. Also, only running .8 bar spring in the Tial. One day we'll see...

DDDD 09-20-2007 10:01 AM

125Shifter-

David, I think your numbers look good. You have the bigger pistons, cams and compression bump and essentially the 3.2 intake matched set up. With a modded CIS, I think you would only be at about 430-440 rwhp at best, so in my non-expert opinion, you are where you should be with a proper EFi!

Isn't your car pretty darn fast as is? Just wondering why you want to go to a bigger throttle body. I would think you are cooking the hide off your rear tires right now! LOL.

Craig 930 RS 09-20-2007 10:11 AM

http://www.parkplaceltd.com/vehicle.aspx?s=blank&year=1991&make=Porsche&model9 11%20Turbo%20-%20739hp&inv=304&vin=WP0AA2964MS480221&pos=45&curr ent=1&size=50

What the ultimate EFI engine can do - a Holcombe build.

http://www.autobase.com/photos/large/02932055t.jpg

It isn't 739 at the wheels as the ad says, but still.......YIPES, it is a quick car.
I checked it over in person, just down the street.

David 09-20-2007 10:22 AM

Quote:

Originally Posted by DDDD (Post 3489356)
125Shifter-

David, I think your numbers look good. You have the bigger pistons, cams and compression bump and essentially the 3.2 intake matched set up. With a modded CIS, I think you would only be at about 430-440 rwhp at best, so in my non-expert opinion, you are where you should be with a proper EFi!

Isn't your car pretty darn fast as is? Just wondering why you want to go to a bigger throttle body. I would think you are cooking the hide off your rear tires right now! LOL.

I'm very happy with the power now, so any changes are in the distant future. As for the tires, I put 315/35-17 BFG KD's on it. It'll light em up in 1st when the boost comes on, but nothing in second. I should be happy with that, but I guess the redneck in me want's to say it'll lay a second gear scratch :D.

Les Paul 09-20-2007 10:57 AM

433 RWHP
K27HF
iA head mod
Mahle 3.4
Extensive head work
Matched cams to the head work
BB headers
HPX twin plug
1 bar tial
ARP Head studs
ARP rod bolts
Power flow
Magnacore wires
C2 intercooler
Adjustable WUR
__________________
Stephen
07 997TT
76 911S Targa
87 930 Cab

Stehpan what did that yellow car you built years ago put out? Wasn't it 650 or so?

sand_man 09-20-2007 10:58 AM

What we need is for VZ935 to post the dyno results of one of his monsters on here! Talk about being humbled!

RarlyL8 09-20-2007 04:44 PM

Quote:

I have a very similar build as you - the wur and the IA fuel head. I have the European one and an older crank fires system. I got about 355-360 at ehe wheel. Wow, can the fuel head make that much difference?
It would be difficult to gets past 350HP without head work. That is where I think Sandman's will dyno unless porting was done during the twin plug process.

The modified fuel head is not needed until your current fuel head runs out of adjustment and fails to maintain 12.2:1 A/F on boost. That happens somewhere around 375RWHP.

dean 09-20-2007 05:04 PM

I dynoed 352 RWHP and 330 ftlbs on a DynoDynamic dyno at 13 lbs of boost. I found out that is the same HP as a stock 996TT but less torque on that dyno.

3.0L 930 motor
unknown C/R - stock I think
SC cams
DTA EFI
Full bay intercooler built by me
Shorty headers built by me
K27 turbo
Carrera intake
Matched intake ports done by me

It is nice to see what dyno is used. I think some are more conservative that others.

Craig 930 RS 09-20-2007 05:42 PM

If asked, I'd say the fuel head is required above .8 bar for sustained use, for all track use with modifications that even moderately increase HP (and added stress on the engine), and any other event which would challenge the AFRs - ie hot weather with one or more of the above conditions.

I think I've mentioned in the past that a friend - with absolutely stock internals; ie everything from stock P&Cs, 7.0 CR, stock 930 heads and manifold - but with cams, B&B headers, muffler, & stock K27 - achieved 360+ RWHP.

Anyone on this forum with a healthy stock 930 engine can achieve above 360 RWHP on a Dynojet Dyno with:

.8 bar
K27 HFS
Headers
Fuel head (RPM switch definitely recommended to delay hog-rich full boost fuel dump until needed)
Possibly an adjustable WUR

It requires reading up on the fuel management and a medium uderstanding of CIS - beyond that, it isn't actually too hard to do -

patkeefe 09-20-2007 06:19 PM

Does my turbo 3.0 SC count? Power at the wheels on a Dynapack...
@5 PSI 234.6 HP/197.1 ft-lb
@7 PSI 251.1 HP/234.5 ft-lb

Stock 8.5:1 CIS pistons, stock bottom end, stock early SC heads. DC-15 cams, race springs, ARP rod bolts, 993 head studs. IA fuel head, Brian Leask WUR, Rajay turbo (Basically T04B in "V" trim). Stock SC heat exchangers, M&K muffler. Water injection (gaseous intercooler) from Greg at BlowerWorks.net. I can probably tweak it to the 8 PSI range, maybe up to 280 HP or so.

Just got home from Watkins Glen. Major positive difference from the 161 RWHP version of the SC. Runs pig rich on the track with the boost on basically non-stop. Still needs some tweaking for track use, but pretty nice on the street.

And, Craig, those Z06's are some wicked track machines.

Pat


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