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-   911 / 930 Turbo & Super Charging Forum (http://forums.pelicanparts.com/911-930-turbo-super-charging-forum/)
-   -   Another rust combat (http://forums.pelicanparts.com/911-930-turbo-super-charging-forum/634616-another-rust-combat.html)

Kozmo930 05-21-2014 06:06 PM

Considering you don't like yellow zinc , can't wait to see the color. Something to match the Blue I'm sure :)

Kozmo

proffighter 05-24-2014 03:30 AM

Started to fit the wiring harness, what a mess. Luckily I record the colors, so I can sort it out:

http://forums.pelicanparts.com/uploa...1400930540.jpg

http://forums.pelicanparts.com/uploa...1400930566.jpg


It starts to look like a car inside slowly but truly:

http://forums.pelicanparts.com/uploa...1400930647.jpg

http://forums.pelicanparts.com/uploa...1400930675.jpg


Also I finished and routed the pumps, fuel lines and oil lines:

http://forums.pelicanparts.com/uploa...1400930861.jpg

http://forums.pelicanparts.com/uploa...1400930909.jpg

http://forums.pelicanparts.com/uploa...1400930936.jpg

http://forums.pelicanparts.com/uploa...1400930963.jpg


I could also remount the rear lights:

http://forums.pelicanparts.com/uploa...1400931038.jpg

Kozmo930 05-24-2014 05:54 AM

Looking good , with a little more time you may be driving this summer :)

Kozmo

speednme1 05-24-2014 06:04 AM

Man that is some awesome progress, is it safe to assume that you roll the car out to work on it or do you do most of the work where it sits...cause it looks like such a tight fit...;)

proffighter 05-24-2014 07:39 AM

Quote:

Originally Posted by speednme1 (Post 8081167)
Man that is some awesome progress, is it safe to assume that you roll the car out to work on it or do you do most of the work where it sits...cause it looks like such a tight fit...;)

If have the possibility to roll out the car, but until now, I did not;)

But as soon the front flares are mounted and the doors are ready to add, I will for sure

GJF 05-24-2014 08:21 AM

Beautiful work!

WinRice 05-24-2014 08:37 AM

Nice, Nice, Nice

That wiring harness looks a little fat, surely there are a few extra wires you can remove?........LOL

6771911esses 05-25-2014 02:35 AM

Somebody hide his drill! LOL

proffighter 06-03-2014 01:28 PM

On my way, nothing is save;)

Present horn, was lighter than stock too:

http://forums.pelicanparts.com/uploa...1401830628.jpg


New one, smaller and I made an aluminum bracket and spacer plus used an aluminum nut as well. Result: Saved another 126gr:

http://forums.pelicanparts.com/uploa...1401830773.jpg


For those who want to know how small, that small:

http://forums.pelicanparts.com/uploa...1401830834.jpg


BTW I have no idea how it sounds, but at least it's street legal and over 100dB loud:D

smurfbus 06-03-2014 08:51 PM

Maybe I should downgrade mine too. I only have one now but it sounds like an T ford and people just laugh when I press it at anger : )

Maybe I should install the ductail to go with it for total humiliation.

Did you search for the weight or just grab one that felt light?

What did you do with the rear lights, the heavy anchors?

jsveb 06-03-2014 09:07 PM

Roland, you are ruthless, fascinating to follow. However, I can help wondering, are stainless oil and fuel lines not much heavier than later style "composite" hose?

Ronnie's.930 06-03-2014 09:23 PM

Quote:

Originally Posted by jsveb (Post 8098185)
Roland, you are ruthless, fascinating to follow. However, I can help wondering, are stainless oil and fuel lines not much heavier than later style "composite" hose?

No need for the composite versions when Ruthless Roland has his trusty drilling rig at his disposal - just Swiss cheese those bit@hes!!! Ohhhh what, then he would have to put catch pans everywhere, and if he drilled those, then . . . . :D

PS: Roland, nice touch with the Barbie-sized horn - sweet as always!!! :D

6771911esses 06-04-2014 01:57 AM

I hope you are using improved aero dynamics to keep this paperweight from blowing around. Oh...have you though about a lightweight bra's requirement for female passengers? Or better yet...no bra's allowed :). Your cars are road taxed by weight right? Do you get a chance to reassess the weight once done?

proffighter 06-04-2014 03:14 AM

Quote:

Originally Posted by smurfbus (Post 8098171)
Maybe I should downgrade mine too. I only have one now but it sounds like an T ford and people just laugh when I press it at anger : )

Maybe I should install the ductail to go with it for total humiliation.

Did you search for the weight or just grab one that felt light?

What did you do with the rear lights, the heavy anchors?

I searched for smaller diameter and checked when available weight. At same size they are mostly similar weights, so diameter is all you need to know. Steel bracket is also a factor, so I made one myself

Rear lights are plastic now, look my earlier post about here:

http://forums.pelicanparts.com/911-930-turbo-super-charging-forum/634616-another-rust-combat-3.html#post6517390

proffighter 06-04-2014 03:24 AM

Quote:

Originally Posted by jsveb (Post 8098185)
Roland, you are ruthless, fascinating to follow. However, I can help wondering, are stainless oil and fuel lines not much heavier than later style "composite" hose?

Jesper

Fuel lines are a bit heavier than the PVC ones in the tunnel, but they are not useable with my aluminum fittings and were very old. However I did not have any fitting from pump to pump / return to tank, so this save a bit weight at least. Further all fuel lines are Teflon/SS, so I suggest they are lighter than stock rubber. Aluminum fittings allover help to save weight too.
Oil lines are SS/Rubber because they are "smoother" to route in that size, but of course, Teflons would be lighter. Finally I never saw AN-12 PTFE fittings and hoses...

proffighter 06-04-2014 03:30 AM

Quote:

Originally Posted by 6771911esses (Post 8098276)
I hope you are using improved aero dynamics to keep this paperweight from blowing around. Oh...have you though about a lightweight bra's requirement for female passengers? Or better yet...no bra's allowed :). Your cars are road taxed by weight right? Do you get a chance to reassess the weight once done?

Big wing I have:D

My girlfriend actually never wears a bra, seriously! And NO I will not show:p

She weights only about 50kg, what she always is woried not to pass. So she fits my concepts very well:D

Switzerland is very federalistic, every canton is different, in my area it's displacement mainly.

Well even there is no goal I will weight once finished. Problem is, it will take a few years until I am finished, as I have thousands of ideas what to do next...

proffighter 06-04-2014 03:33 AM

Quote:

Originally Posted by Ronnie's.930 (Post 8098202)
No need for the composite versions when Ruthless Roland has his trusty drilling rig at his disposal - just Swiss cheese those bit@hes!!! Ohhhh what, then he would have to put catch pans everywhere, and if he drilled those, then . . . . :D

PS: Roland, nice touch with the Barbie-sized horn - sweet as always!!! :D

...and refill every 10km:D

Sorry, but it's Ken's hornhttp://forums.pelicanparts.com/suppo...ys/men_ani.gif

Ronnie's.930 06-04-2014 08:44 AM

Quote:

Originally Posted by proffighter (Post 8098326)
Big wing I have:D

Pics? I'm sure that Paul would like to see evidence of yer errrr, "big wing"!!! :D

Quote:

Originally Posted by proffighter (Post 8098326)
My girlfriend actually never wears a bra, seriously! And NO I will not show:p

Roland, you are one VERY fortunate man (and a real a-hole for refusing to post pics)!!! :D


Quote:

Originally Posted by proffighter (Post 8098329)
Sorry, but it's Ken's horn

I didn't know that Ken even had a "horn" :eek: - really do learn something new every day!!!! :D

proffighter 06-04-2014 09:42 AM

Pics? I'm sure that Paul would like to see evidence of yer errrr, "big wing"!!! :D

See post one, not new but still big in my eyes

Roland, you are one VERY fortunate man (and a real a-hole for refusing to post pics)!!! :D

Yes I know, luck with girl - misfortune with car (sometimes)
Pics? In your dreams:D



I didn't know that Ken even had a "horn" :eek: - really do learn something new every day!!!! :D

Please show me Barbie's then...

proffighter 06-04-2014 09:51 AM

Aaaaaarghhhhhhh
 
I test fitted the rear bumper today, BUT it won't fit anymore:(

Too wide (or body too small) now, further bolting points are not matching the flares and they did before project. If I mounte the 5 ones below reflector as before, none of the bolts on the flare can be mounted, holes not flushing. If I place the bumber best fit, the holes in the middle won't fit:mad:

http://forums.pelicanparts.com/uploa...1401904228.jpg

http://forums.pelicanparts.com/uploa...1401904260.jpg

http://forums.pelicanparts.com/uploa...1401904290.jpg



I seriously have to talk to the body shop. Fit was way better before!

Ronnie's.930 06-04-2014 10:41 AM

Roland, I am familiar with your homemade, VERY awesome, big wing (first rate craftsmanship!) - I was just making a little , word-play joke for Paul's benfit (the "wing" representing "something else") - ha ha ha!

WOW, too bad the bodyshop fu@ked up your bumper - wonder how they accomplished that?

Tom Sch 06-04-2014 11:15 AM

hello,

your rear bumper was new for this projekt?
you have test fit the new fiberglas part, make it fit and than gave it to the bodyshop?

has the bodyshop tempered the part bevor finish and paint? have you check the fit than again?
if not thats the problem...

some fiberglas parts change a little bit there shape during the first few tempering phases...

if you want more explanation let us write in german via mail or the elferteam.de Forum - ist much easier for me :(

proffighter 06-04-2014 01:57 PM

Hi Tom

No, bumper is on the car since 2011. I had a lot of work to fit it well, but in the end it was fine.

More about in my thread here:

http://forums.pelicanparts.com/911-930-turbo-super-charging-forum/555993-help-iroc-rear-bumper-do-you-suggest.html

Reason now is that flares have been removed, most of the back tub replaced (see earlier in this thread). Simply said the flares are not in same position now. Bumper is within same measurements than before, the car not...

Here pics of 2011, no comparison to now:(

http://forums.pelicanparts.com/uploa...1401918985.jpg

http://forums.pelicanparts.com/uploa...1401918997.jpg

proffighter 06-04-2014 02:03 PM

My girlfriend agreed to post a pic of her without bra;)

http://forums.pelicanparts.com/uploa...1401919399.jpg

Ronnie's.930 06-04-2014 02:32 PM

^^^^ Nice, but too bad the camera is on the wrong side (well, it is on one of the "right" sides)!!! :D

Kozmo930 06-04-2014 06:13 PM

[QUOTE=proffighter;8099475]My girlfriend agreed to post a pic of her without bra;)

Well we all agree on some things ... :eek:

By the way what size are your rear tires ?

Kozmo

6771911esses 06-05-2014 02:29 AM

How many boats do you see in the picture? Was that done intentionally? I feel like a pervert now. I will have to go to confession.

proffighter 06-05-2014 04:35 AM

[QUOTE=Kozmo930;8099973]
Quote:

Originally Posted by proffighter (Post 8099475)
My girlfriend agreed to post a pic of her without bra;)

Well we all agree on some things ... :eek:

By the way what size are your rear tires ?

Kozmo

Kozmo

Rears are 255/40-17 on 10"

proffighter 06-05-2014 04:38 AM

Quote:

Originally Posted by 6771911esses (Post 8100254)
How many boats do you see in the picture? Was that done intentionally? I feel like a pervert now. I will have to go to confession.

Hmmm at least 100 Ave Marias in your case:D

proffighter 06-12-2014 05:55 AM

Spent some time on the lathe to lighten screws for hood hinges etc...

Each bolt weighted before 14gr, now 8gr

http://forums.pelicanparts.com/uploa...1402581310.jpg

Flieger 06-12-2014 06:41 AM

:)

911 tweaks 06-12-2014 01:37 PM

what metal for these fasteners...? looks like either stainless or titanium...very nice...if titanium, what bit material are you using on your lath...?
thx & keep up the great work...

proffighter 06-12-2014 04:19 PM

Quote:

Originally Posted by 911 tweaks (Post 8113471)
what metal for these fasteners...? looks like either stainless or titanium...very nice...if titanium, what bit material are you using on your lath...?
thx & keep up the great work...

I use A2-70 and A4-80 machined with common hardmetal (carbide I guess in english) plates. like them because I can use for all material and they cut quit nice even in tough material and they are cheap. So no worry about lifespan

Titan is in most cases (same as cf instead of fg) not worth the price, at least for me

BTW drilling is the issue here, as SS is damn bad to drill in little diameters, HSS is not strong enough for more than one row. Used Titan nitraded ones, but they thend to break very easy, brittle like hell
Of course this is only an issue at home with lower rpm's and only spray cooling

proffighter 06-25-2014 11:17 AM

While other things don't come like wished and need excessive effort, I fitted the front fenders. Now it starts looking like a car more and more:)

http://forums.pelicanparts.com/uploa...1403723816.jpg

Skillet83 06-25-2014 04:47 PM

Proffighter, I absolutely love the color of the car. I enjoy reading and watching your madness on this car. Anticipating more progress in your posts, and then the end result of your work. Very cool.

Toby930 06-26-2014 03:51 AM

Very impressive that you can work in such a "tight" garage :)

Very exciting to see all this fine progress :)

Cheers

/ Tobias

proffighter 06-28-2014 04:32 AM

Back on her own feet!
 
Fitted wheels and cage, not easy without scratching the paint

http://forums.pelicanparts.com/uploa...1403958699.jpg

http://forums.pelicanparts.com/uploa...1403958722.jpg

http://forums.pelicanparts.com/uploa...1403958749.jpg

Toby930 06-28-2014 06:28 AM

Stunning!!!

Kozmo930 06-28-2014 09:37 AM

Nice to see it out of garage getting alittle sun shine ...

Looking good
Kozmo SmileWavy

proffighter 06-29-2014 11:03 AM

:D yeah we all like a little sunshine!

BTW it just started raining when I took the pics, so I had to hurry to not getting wet


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