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GBStu's Avatar
 
Join Date: Jun 2004
Location: Lyon, France
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Oil Leak On New Build

Just finished the rebuild of my 3.0SC. The good news, started first turn of the key, the bad, I have a major oil leak.

The picture shows where the oil was coming from, any ideas?




After the 20 min inital run (as described ion Wayne's book) I had a pool of oil sitting on the garage floor.

So close.....yet so far!!!

Thanks

Stu

Old 02-25-2005, 05:41 PM
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pulley seal.

You have to drop the engine and take off the crank pulley to reinstall or maybe even install for the first time. There is also an inner gasket seal there. Check out waynes book.
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Old 02-25-2005, 05:54 PM
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There is a small stud up where the engine console mounts to the motor, right at the top right. It may leak. The solution according to the Bently manuals is to rmove it and replace it with a bolt and some loctite to seal it up. Other than that it may a leak behind the pulley. Take a look with a flash light up near the right side of the console, on the top side, and shine it down into the pulley area and see if there is any oil around there.

Jeff
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Old 02-25-2005, 05:58 PM
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Thanks for your help.

I'm going to take a closer look today.

Stu
Old 02-26-2005, 03:56 AM
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With that much oil I vote for the pulley seal. I misinstalled one once (the inner spring came off) and it leaked like that.
-Chris
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Old 02-26-2005, 06:21 AM
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# 8 main bearing ?
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Old 02-26-2005, 06:32 AM
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hope that it's not from between the #8 bearing and case. clean the area with brake-kleen and watch with a flashlight while it's running.
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Old 02-26-2005, 08:20 AM
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It looks like the oil is coming from between the #8 bearing and the case.

I've been thinking about it all weekend!!!, I can't figure out what went wrong, I remember putting the O ring on the bearing.

Is there anything else with the assembly that could cause this?

Yours hopefully

Stu
Old 02-27-2005, 12:53 PM
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Was that a new #8? Did you use some small amount of sealant, Curil, around the periphery? I have not done mine yet. I have heard that this is a very touchy part of the assembly.
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Old 02-27-2005, 01:24 PM
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that sucks man, hope you can resolve it easily, if not hope you can find friends to help one weekend to teardown and rebuild quicky, so whe your weather warms up you are ready to go. If it was not for the thousands of miles between us I would give up a weekend to help out.

Jim
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Old 02-27-2005, 01:35 PM
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I had a leak like that once and I "fixed" it with JB Weld until I got around to tearing the motor down a few weeks later.
-Chris
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Old 02-27-2005, 02:35 PM
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I used a new #8 bearing and new O ring, what else should I have done?

Is there any black magic involved with the assembly....I'm not sure what I would do if this happened for a second time.

The good news is that I have at least four weeks before the snow melts up here.

Stu
Old 02-27-2005, 02:50 PM
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My mechanic recommends reusing the old #8. Some unknown source stories of the bearings being matched to the case have made him reuse #8 bearings on rebuilds. He also has had to rebuild these because of #8 leaks with new bearing. Give him an email at bob@realmeangarage.com
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Old 02-27-2005, 03:56 PM
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when you tear it down, see how thick or thin the 574 is between the case halves. it SHOULD have squeezed out, leaving a super thin filler between the cases. i had an issue with it once, and don't use it anymore. i also use a smear of dirko sealant in the bore where the #8 o-ring would contact, just for an added bit of security against a leak.
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Old 02-27-2005, 04:54 PM
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what happens if you don't use Curil or something else on the pullley seal? What else would you use?
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Old 02-27-2005, 04:55 PM
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Posche mechanic recommended Di-Electrci Grease compound for some seals.
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Old 02-27-2005, 06:19 PM
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My #8 leaks slightly after my rebuild. Original #8, new O-Ring, and Curil-T. Luckily, it's just a few drips. Leaves about a nickel sized spot after shutdown....I'll deal with it.
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Old 02-27-2005, 06:27 PM
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I had the o-ring pinch into the case seam on mine. Lucky I saw it before continuing on with the rebuild. It kept the case haves from mating all the way.

-Andy
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Old 02-27-2005, 06:40 PM
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make sure it's not leaking past the pulley bolt, I did have this problem.
check this tread crankshaft leak?!!
Old 02-27-2005, 08:35 PM
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When fitting the no.8 main bearing you should smear the sealant being used on the crankcase halves around the bearing. Doing this means you are not relying solely on the 'o' ring.
Regards Mike

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Old 02-28-2005, 02:26 AM
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