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-   -   The Beautiful Puzzle: 1987 3.3L 930 EFI Build (http://forums.pelicanparts.com/911-engine-rebuilding-forum/598040-beautiful-puzzle-1987-3-3l-930-efi-build.html)

CaptainCalf 01-13-2012 04:33 AM

Quote:

Originally Posted by 911 tweaks (Post 6491029)
looks good...I would consider banding or clamping the fuel lines at the connection points...!!

Thanks 911tweek!

I've put clamps on push on SS lines that don't even need them, so you know I'll be clamping these;)

JeremyD 01-13-2012 05:23 AM

Quote:

Originally Posted by CaptainCalf (Post 6491042)
Thanks 911tweek!

I've put clamps on push on SS lines that don't even need them, so you know I'll be clamping these;)

I mocked mine up with rubber fuel line then took to Amazon and had them make with stainless steel... Fuel is not one of the areas where I trust the connections...

Looks great though - looking forward to seeing the finished product.

CaptainCalf 01-13-2012 05:31 AM

Quote:

Originally Posted by JeremyD (Post 6491100)
I mocked mine up with rubber fuel line then took to Amazon and had them make with stainless steel... Fuel is not one of the areas where I trust the connections...

Agreed Jeremy! All my pressure lines are SS and most are Amazon SS w/ teflon inside. The rubber return lines IMHO don't need to be as heavy dutySmileWavy

gsxrken 01-14-2012 07:40 AM

What a great project here. Thank you for sharing your journey with us all here. I'm inspired to go out to my garage and clean something. :)
PM me on that fuel accumulator... My engine is out but I think my accumulator was on the fritz last summer. (intermittent hot start issues)

CaptainCalf 01-15-2012 04:01 PM

Quote:

Originally Posted by gsxrken (Post 6493308)
What a great project here. Thank you for sharing your journey with us all here. I'm inspired to go out to my garage and clean something. :)
PM me on that fuel accumulator... My engine is out but I think my accumulator was on the fritz last summer. (intermittent hot start issues)

Thanks GSXRKen, sorry I've already sold the accumulator:(

CaptainCalf 01-15-2012 04:06 PM

Last box of EFI parts
 
The final EFI parts are on the way, so I should finally have the motor in within a few weeks:p

In the meantime, I replaced the motor mounts with a set of sport mounts and pulled the flags for sanding, priming, sanding again, base coat, sanding again, top coat:)

Anybody ever paint their flags black on a red car???
http://forums.pelicanparts.com/uploa...1326675904.jpg
http://forums.pelicanparts.com/uploa...1326675913.jpg
http://forums.pelicanparts.com/uploa...1326675923.jpg
http://forums.pelicanparts.com/uploa...1326675933.jpg
http://forums.pelicanparts.com/uploa...1326675942.jpg

rsrfan 01-16-2012 08:44 AM

black mirrors... no affiliationhttp://forums.pelicanparts.com/uploa...1326735811.jpg

CaptainCalf 01-16-2012 09:40 AM

Thanks RSRFan, IMHO if those flags were flat or even satin they would look much nicer.

350HP930 01-16-2012 09:41 AM

That would sorta match those satin black wheels and headlight rims I gave ya, lol.

CaptainCalf 01-16-2012 09:42 AM

Banner Red Flags
 
I decided to go back with the original color:p

Multiple coats of the base:
http://forums.pelicanparts.com/uploa...1326739286.jpg

Sanded slick as a baby's butt ready for clearcoat:
http://forums.pelicanparts.com/uploa...1326739338.jpg

5.7 GT1 01-17-2012 12:14 AM

Quote:

Originally Posted by CaptainCalf (Post 6449780)
Thanks Bob, they are Sparco tunner/streat seats R100s and weigh around 26 lbs in cloth fabric:
Sparco USA

I decided to go with them cuz they are not expensive and are reclinable for commuting comfort:D.

Did you order you seat mounts from sparco or fab them? Are they adjustable?
Car is looking fantastic! Wish I had more time to work on mine.

CaptainCalf 01-17-2012 04:12 AM

Quote:

Originally Posted by 5.7 GT1 (Post 6498320)
Did you order you seat mounts from sparco or fab them? Are they adjustable?
Car is looking fantastic! Wish I had more time to work on mine.

Thanks 5.7GT1SmileWavy

I bought both the adapter/seat base bracket and the sliders from Sparco.

Sparco USA

However, with your skills you could fab up the adapters in no time, but since they were so cheap I decided against making my own: cut/weld/grind/paint/repeatx2;)

CaptainCalf 01-21-2012 12:44 PM

CV Joint Rebuild
 
Today I pulled the CV joints apart and found 1 outta 4 is acceptable to reuse, so I'm replacing all 4.

I took the time to label and organize the parts in case I reused them:

http://forums.pelicanparts.com/uploa...1327182175.jpg
http://forums.pelicanparts.com/uploa...1327182187.jpg
http://forums.pelicanparts.com/uploa...1327182195.jpg
http://forums.pelicanparts.com/uploa...1327182202.jpg

DSPTurtle 01-23-2012 05:54 AM

Did you see a lot of galling on the balls, or the races? I've taken a lot of them apart over the years and the always seem reusable...

CaptainCalf 01-23-2012 06:02 AM

Quote:

Originally Posted by DSPTurtle (Post 6512129)
Did you see a lot of galling on the balls, or the races? I've taken a lot of them apart over the years and the always seem reusable...

As you can see by the way I kept everything in order I figured I'd see minor wear and would be able to reuse them all, but that was not the case. The balls all seemed fine and reusable although some were discolored. 3 of the 4 races had deep cruves & pitting where material has worn away over the years. Only 1 set outta the 4 was acceptable. Looked like only one of the 4 had been serviced, so the grease in the other 3 was dried and full of metal shavings which I'm sure added to the wear seen.

Not sure what kinda interval these CV joints should be cleaned and repacked, but I think 25 years is prolly pushing it:rolleyes:

MBruns 01-23-2012 06:08 AM

Cv
 
Rick, call me regarding your Axle and prep for them
Mike

CaptainCalf 01-23-2012 06:16 AM

Quote:

Originally Posted by MBruns (Post 6512148)
Rick, call me regarding your Axle and prep for them
Mike

will do & thanks MikeSmileWavy

CaptainCalf 01-24-2012 04:35 PM

old CV joint detailed
 
I detailed the old CV joint with the least wear and it looks better then new:)

Here's my detail kit
http://forums.pelicanparts.com/uploa...1327455124.jpg

Here's what the inner & outter races look like before and after detailing
http://forums.pelicanparts.com/uploa...1327455220.jpg
http://forums.pelicanparts.com/uploa...1327455244.jpg
http://forums.pelicanparts.com/uploa...1327455262.jpg

CaptainCalf 01-24-2012 04:47 PM

one more cv detail pic
 
done & ready to go!
http://forums.pelicanparts.com/uploa...1327456021.jpg

proffighter 01-24-2012 11:14 PM

I don't think it's a good idea to work on ball races, because they are hardened (in your case probably no longer).

They will have too much play which can cause failure and wear immediately..

Look here:

CV Joints, Part 1


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