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broken gate- how would you fix?

We came home tonight and noticed that our electric gate was broken. How would you fix it if it were you? I attached a picture of where it broke. I was thinking about drilling a hole through it and threading a rod to reconnect the two pieces. I would just need to find someone that could help me with that though.

Suggestions? Gate opener mechanism is from Rutland which apparently went out of biz.


Thanks,
Neil

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Old 01-03-2012, 06:07 PM
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Pictures of the pieces that thing connects to please.
Old 01-03-2012, 06:19 PM
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It's difficult to tell without knowing what the other side of that break connected to. Your suggestion of a threaded rod might be the best solution.

Edit - Jason beat me to the first reply
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Old 01-03-2012, 06:20 PM
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Bubble gum, duct tape, zip ties and bailing wire. If you need more to fix it, replace it.
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Old 01-03-2012, 06:22 PM
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A threaded rod will be difficult to match up both sides with precision.
A 90deg drill guide might help drilling, as will shiming/clamping the pieces in place for marking, but the fix will be weaker(smaller diameter) than the original.

Camfering the edges and adding a perimeter weld would be stronger, IMO.
Old 01-03-2012, 06:26 PM
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Weld it.
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Old 01-03-2012, 06:27 PM
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This look like it?
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Old 01-03-2012, 06:42 PM
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That's it Pete! I'll take a picture of the other end in the morning. I wish I could just buy the hydraulic part alone and not a whole new kit.
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Old 01-03-2012, 07:22 PM
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I assumed the frame pivot was iron/steel as well, because hollow square aluminum will usually break before a 3/8-3/4" steel stud.
Check with a magnet?
Old 01-03-2012, 07:27 PM
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Linear actuator: Surplus Center

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Old 01-03-2012, 07:40 PM
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Old 01-03-2012, 08:36 PM
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it is simple to fix...using a welding machine
Old 01-03-2012, 09:09 PM
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Is the inside of that piece threaded into the pinned end that has broken off? Some of them were adjustable by threading the connecting end in/out.
What type of metal is the outside/inside?
If both ends are decent steel, maybe sleeve the broken end to the actuator and weld it up.
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Old 01-04-2012, 04:24 AM
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I'm assuming here that This Piece is screwed into That Piece and This and That and The Other are all steel. If that is correct, get a bolt or piece of threaded rod that is the same as This Piece, take the threaded rod or bolt and The Other Piece to your friendly local welding shop and have the new threaded piece welded to The Other piece. Screw it all back together.
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Old 01-04-2012, 04:55 AM
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^^^ This.....or that......or the other
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Old 01-04-2012, 05:54 AM
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The answer to all of life's questions is McMaster carr.

My bet is you can find one of these that will work.
McMaster-Carr
Old 01-04-2012, 06:00 AM
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Could you gently heat the aluminum with a small flame but not the steel inside then try and back the steel out with a bolt extractor? Of course you would need to have it in a vise.
Old 01-04-2012, 07:04 AM
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What do you think caused it? Weak design? Does the gate open and close smoothly?
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Old 01-04-2012, 07:17 AM
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Quote:
Originally Posted by DaveE View Post
What do you think caused it? Weak design? Does the gate open and close smoothly?
There is a slight bending force up for push and down for pull on every operation. Plain fatigue.
Old 01-04-2012, 07:50 AM
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Here is a picture of the offending parts. It looks like they used cheap "pot metal" to connect the two pieces. I think Sammy's idea of getting a replacement part similar to McMaster sounds like the way to go. I will need to find a machine shop that can drill and tap a hole in the existing part.



Thanks,
Neil

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Old 01-04-2012, 08:47 AM
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