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Aircooled Breakfast
 
Join Date: Dec 2007
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Did I Fry My CDI?

I may have reversed the 3-pin connector on CDI plug. The unit still "whines" when power is applied but there is no spark. Would reversing the input and output kill it?

Old 04-11-2019, 02:20 PM
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Input from the coil and output to the points is what you did?
CDI wouldn’t have fired.
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Old 04-11-2019, 03:36 PM
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Thanks, Yes, that's what happened due to the connector on the CDI unit being damaged. Good to know that the CDI is OK but I'm even more puzzled over no spark. Would that have damaged anything else? I checked the coil resistance and that looks good.
Old 04-11-2019, 05:37 PM
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3-pin are really easy to troubleshoot. Connect a spark plug directly to the coil HV output and ground it to the engine. Then close the points and open them again and it should release a spark. If not the CDI box needs repair.
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Old 04-12-2019, 10:37 AM
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@ischmitz - Thank you. I have already tried a version of this test using an inductive clamp timing light on the HT lead to the distributor but I went ahead and did it as you described and - no spark which was the result of the timing light test too.

The other factor I'm dealing with is the mishmash of wiring that has been altered/repaired in this area. I have verified that there is 12VDC to the center terminal of the CDI and that I do have continuity between the "A" terminal on the coil and the distributor lead to the respective pins on the CDI harness plug. The CDI does emit a whine with power supplied.

Anything else to look at?

John

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Originally Posted by ischmitz View Post
3-pin are really easy to troubleshoot. Connect a spark plug directly to the coil HV output and ground it to the engine. Then close the points and open them again and it should release a spark. If not the CDI box needs repair.
Old 04-12-2019, 01:12 PM
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The 12V to the center and GND to the case make it whine. So far so good. Ohm from coil contact in the 3-pin harness connector to chassis GND and make sure you see the coil primary resistance of around 1 Ohm.

You can measure the points and check for +12V and it going to 0V when you close the points. That’s about it.

After that it might be a bad CDI box.
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Old 04-12-2019, 02:02 PM
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Some boxes emit a single spark when power is applied. If you had the connector reversed and the points were shut then the 400V coil pulse would be into a short circuit. This is a known failure mode of the units.
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Old 04-12-2019, 10:48 PM
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It passed both of these tests so unless there's anything else to check, it looks like the CDI may be culprit. Assume the fix requires more than basic electronic skills?

Quote:
Originally Posted by ischmitz View Post
The 12V to the center and GND to the case make it whine. So far so good. Ohm from coil contact in the 3-pin harness connector to chassis GND and make sure you see the coil primary resistance of around 1 Ohm.

You can measure the points and check for +12V and it going to 0V when you close the points. That’s about it.

After that it might be a bad CDI box.

Old 04-13-2019, 05:33 PM
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