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Join Date: Apr 2003
Location: Walnut Creek CA
Posts: 73
Pulled CIS line/ injector from intake manifold

So I was finishing pulling the old brackets in order to do a heat backdate on my 83 SC. In the process I seemed to have pulled one of the injectors out. I noticed this while I was wiping down the rigid lines afterwards. It easily pushed right back in, and the the car started and seems to run fine during a two block test run.

I was surprised it pulled out so easily and more surprised it went back in without much more effort than plugging in a lamp cord to an electrical outlet.

Should I be concerned?? I’m supposed to take a 60 mile trip on Sunday.

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Bob T

83 SC Targa
Old 05-29-2020, 10:10 AM
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CIS fuel injector.........

Bob,

If you could easily pull the CIS fuel injector out that means the o-ring is not tight enough and could cause air leak. Normally, you need a puller or a set of wrenches (12 & 14 mm) to pry the fuel injector out. The air leak might not be big enough to cause running problem.

Best thing to do is do a smoke test and find out for any sources of air leaks. If you can not do the test before your trip this week, I strongly suggest that you take with you a small container of petroleum jelly or a vacuum grease for emergency.

Use the vacuum grease or petroleum jelly as an emergency repair for your air leak/s around the o-rings. Plus this is much easier to clean and remove afterwards compared to RTV. Have a safe trip.

Tony
Old 05-29-2020, 10:47 AM
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Thanks for the quick reply Tony. The grease is a great idea. I have a tube of dielectric silicone grease I can bring along, or maybe I should just put some on before I leave. I called the local Porsche dealer to see if they had the oring seal in stock, but no.

It has me thinking when I get a chance maybe I should pull the intake runners and reseal the injectors and replace the rubber sleeves on the other end.
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Bob T

83 SC Targa
Old 05-29-2020, 11:48 AM
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Just replace the injector donuts, don’t over plan the idea.
Bruce
Old 05-29-2020, 01:54 PM
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Quote:
Originally Posted by Flat6pac View Post
Just replace the injector donuts, don’t over plan the idea.
Bruce
+1

It's job to replace the orange sleeves and outer o-rings. Dremeling old crimps, re-establishing new crimps.

Your donuts are as hard as rocks, I betcha. It's a good start.

Do that bigger stuff in conjunction with a top end rebuild and/or when you have the engine out.
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Old 05-29-2020, 02:20 PM
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Quote:
Originally Posted by Flat6pac View Post
Just replace the injector donuts, don’t over plan the idea.
Bruce
Hi Bruce, that’s my inclination but no one around me has them in stock, and I leave for my 120 mile (60 ea way) trip Sunday, so I’m trying to figure out if I should go or not... it doesn’t sound like it should be too much of an issue that I need to cancel.
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Bob T

83 SC Targa
Old 05-29-2020, 03:15 PM
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You'll be fine. Vacuum keeps them in place. Order some and do it when you have more time.
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Old 05-30-2020, 03:17 AM
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Originally Posted by john walker's workshop View Post
You'll be fine. Vacuum keeps them in place. Order some and do it when you have more time.
Thanks John

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Bob T

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Old 05-30-2020, 10:15 AM
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