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skipdup's Avatar
 
Join Date: May 2004
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Reading Wire Sizes From Factory Manual

Can anyone tell me what measuring scale Ze Germans used on their workshop manuals? Below is an example... What wire size is 1,0 or 1,5?

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Old 10-16-2004, 06:12 PM
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Here's the example...
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Old 10-16-2004, 06:14 PM
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I assume it's the same as my other maintenance manuals where the number represents the cross sectional area in square millimeters. Why they chose to use a comma rather than a decimal point I don't know.

1,5 would be 1.5 square mm.

0,75 would b 0.75 square mm, etc.
Old 10-16-2004, 06:57 PM
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Exactly correct, cross section in square millimetres.....much more sensible than this miserable guage stuff....
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Old 10-16-2004, 07:05 PM
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Thanks.

So, how do I convert square millimeters to roughly the same gauge equivalent?

I'm obviously not thinking about this right... Must be my public education. L1 & 2 are the left headlight. 1.5 MM seems too small to me.

Thanks,
Skip
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Old 10-17-2004, 05:32 AM
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Area equal Pi * radius squared or:
Area = Pi * r^2

So radius = square root of area divided by Pi or
r = sqrt (A / Pi)

Therefore:
"1.5" has a radius of .69mm or a diameter of 1.38mm
"1.0" has a radius of .56mm or a diameter of 1.12mm
"0.75" ...................................diameter of 0.98mm

Maybe someone can convert that to gauge?
-Chris
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Old 10-17-2004, 05:45 AM
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The headlamp wires are a bit larger than 16 ga, but smaller than 15 ga ... 1.5 sq. mm vs 1.65 sq. mm ...

Here is an AWG chart:

http://www.tfcbooks.com/referenc/wiresize.htm
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Old 10-17-2004, 06:46 AM
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Now I get it. Here's a table that converts from AWG to CSA (Cross Sectional Area - in square millimeters).

Thanks!
Skip
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Old 10-17-2004, 09:02 AM
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For future reference ...


AWG Number CSA (mm sq) Capacity (Amps) per the N.E.C.

8 8.35

9 6.62

10 5.27 30.0

11 4.15

12 3.31 20.0

13 2.63

14 2.08 15.0

15 1.65

16 1.31

17 1.04

18 0.823

19 0.653

20 0.519

21 0.412

22 0.325

23 0.259

24 0.205
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Old 10-17-2004, 12:36 PM
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Cars would never be able to comply with NEC as to ampacity......as correct as NEC ( National Electric Code) may suggest.

Cars' use will end up with much lighter gauge for the given amp load...a function of cost and weight concerns.

Wil

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Last edited by Wil Ferch; 10-18-2004 at 07:28 AM..
Old 10-18-2004, 06:30 AM
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