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Join Date: Oct 2007
Location: Belgium
Posts: 264
first engine drop - clutch prob

Hi all,

Thanks for guiding me trough my first 911 engine drop.

It took me 3 hours completely on my own...here is the pic


The reason for this engine drop is my "sticking clutch " problem: engine and tranny cold, the clutch don't gets disengaged. After 50 m driving everything is OK.

This is what I found after dismantling the clutch components:




Rusty splines, wear on the TOB outside has touched the guide tube, wear on the inside...

What do you think?

Tx,

dede

Old 10-28-2007, 09:00 AM
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Somatic Negative Optimist
 
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Join Date: Mar 2002
Location: Winlaw, BC, Canada
Posts: 7,206
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Complete new clutch components, I recommend the light-weight sports package.
New cable.
New guide tube and seals/O-ring in the transmission.
New seal for the input shaft.
Good time to change transmission oil.
New main seal (Engine)
If the flywheel needs a grind, consider making it lighter by machining portions out of it.
I think Henry Schmidt, or Steve Weiner, does it? A re-balance, of course!
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1980 Carrerarized SC with SS 3.2, LSD & Extras. SOLD!
1995 seafoam-green 993 C2, LSD, Sport seats.
Abstract Darwin Ipso Facto: "Life is evolutionary random and has no meaning as evidenced by 7 Billion paranoid talking monkeys with super-inflated egos and matching vanity worshipping illusionary Gods and Saviors ".
Old 10-28-2007, 10:28 AM
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Join Date: Jul 2007
Location: Greater Metropolitan Nimrod, Orygun
Posts: 55,993
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clean up the rust and examine the splines carefully - prob. ok. see if you can post a macro pic that is in focus (borrow a camera?; more light; tripod)

obviously it was w/o grease

-replace TO bearing and typical 'while you're in there' type components
- bush sand surface rust off of PP
- examine clutch disc for wear
- check flywheel surface

- maybe just replace the clutch cable anyway

best to have 2 adults to put motor back in

how is the clutch pedal actuation itself?
Old 10-28-2007, 10:29 AM
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Location: Long Beach CA, the sewer by the sea.
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Quote:
Originally Posted by Gunter View Post
I think Henry Schmidt, or Steve Weiner, does it? A re-balance, of course!
Quite distance from Belgium.
Old 10-28-2007, 11:35 AM
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Somatic Negative Optimist
 
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Join Date: Mar 2002
Location: Winlaw, BC, Canada
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Yeah, nice country and I remember Spa and Porsche-racing.
Should have been more precise.
I mean H. Schmidt and S. Weiner could provide details on how to lighten the flywheel.
There was a post showing how sections of the flywheel were machined to reduce weight.
I'll do that next time the engine is out.

__________________
1980 Carrerarized SC with SS 3.2, LSD & Extras. SOLD!
1995 seafoam-green 993 C2, LSD, Sport seats.
Abstract Darwin Ipso Facto: "Life is evolutionary random and has no meaning as evidenced by 7 Billion paranoid talking monkeys with super-inflated egos and matching vanity worshipping illusionary Gods and Saviors ".
Old 10-29-2007, 07:31 AM
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