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For some reason the front bumper sat about 3 inches too wide on each side, so after alot of head scatching the only option was a cut and shut job! I cut a section out of the middle, braced and then fibreglassed over the backside of the join...





The panel gaps are all over the place, especially where front wing meets door. Alot of this project has been trial and error, and sorting this area is no exception. I built up with fibreglass on the topside and marked the gap then built up on the backside. the brace bar on the back was way off so I decided to cut it off and then fabricate some brackets to attach onto the chassis, its solid and kinda looks lightweight!










Old 07-17-2009, 05:23 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #61 (permalink)
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Got some nice H4's sent from a friend in the states, and they fit surprisingly well. Made up some small brackets which are pinned in place and will be glassed over later. Picked up some small indicators which are smaller than the 'R' units but I am happy with the look, its starting to get a face










Old 07-17-2009, 05:26 AM
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Lightweight door cards mocked up, maybe getting abit ahead of myself but made a nice change from fibreglass dust...










Rear decklid fitted with flip over style hinges , I was going to make them but ended up buying them instead. They are a lovely bit of work....



Next big job is to sort out the petrol tank and the idea is to have a centre fill cap. I have an early tank, but the later style fits ok and has the larger/flatter top surface which will be better to but the larger centre pipe in. Need to do some measuring and re-measuring and measuring again...Next step is to plug the welder in, I had to leave my trusty Lincoln behind in the US and haven't fired up the new one yet. Had some electrical problems with the house but maybe this weekend I'll give it a go....




All in all I'm feeling good about the car again, hope to update again soon.....
Old 07-17-2009, 05:35 AM
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Dave Hanning
 
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Hi Chris,

Glad to see the lights arrived and they do look very good on. Very nice work on the car so far.

David
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Old 07-17-2009, 05:45 AM
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Looking great! Man I envy those with bodywork skillz..
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PART OF MY SOUL: '09 Boxster 2.9 PDK, '86 911, '76 912E, '06 Cayman S, '90 911 C4, '74 911, '78 911 Targa, '01 Boxster, '70 911T, '99 Boxster (#2), '72 911T, '88 911, '99 Boxster (#1), '84 911 Turbo Look, '73 911 Targa, '88 944
Old 07-17-2009, 05:46 AM
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Fibreglass fitting finished just need to fill afew holes...looking good in the daylight but probably need to adjust the ride height alittle





Bracing bars to support the wings are maybe abit over worked but look kinda trick...





Any thoughts on the mirror? I like the idea, and it will be body coloured but maybe its abit too "Fast and furious"



Decklid 'grill' mocked up, plan is to do this in clear acrylic...



Going to try and start painting the interior this weekend...


Chris
Old 08-13-2009, 11:18 AM
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Dave Hanning
 
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911r project

Hi Chris,

David From Portland Here, looking great, an inspiration!!

Thanks for keeping us posted
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Old 08-13-2009, 11:29 AM
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Fantastic job !!!!

I'm just a bit stonished that you had to cut off a part of the spoiler to be able to install it correctly.

But the issue has been solved as i can see , what a job !!!!

Splendid car. (and really lightweight)
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Old 08-13-2009, 12:45 PM
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Old 08-13-2009, 01:36 PM
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Quote:
Any thoughts on the mirror?
i kinda got a thing for the speedster aero mirror. great work btw.
[IMG]http://www.*************/shop/images/nla73100201lg.jpg[/IMG]
Old 08-13-2009, 03:49 PM
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If I had the skill to attack that, I wouldn't be a sales manager. Just can't imagine the courage it takes to dive into a total tub rebuild. That's amazing.
Old 08-13-2009, 10:32 PM
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Subscribed! i cant miss out on this action!!
Old 08-13-2009, 10:59 PM
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Awesomeness!!
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Old 08-13-2009, 11:37 PM
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Can you spare some motivation?... (I've had the flue for about 3 weeks)

Great build. Thanks for sharing.
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Old 08-14-2009, 12:05 AM
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YEAH brother, INCREDIBLE work. really inspiring. subscribed.

now for my worthless opinions..

1. Make it a flat six. you already have a sweet 4banger in the driveway. I'm sure you'll have more fun in the true 906/911R spirit.
2. Lose the mirror. just my opinion. the car is so well put together and VERY tasteful, I think you should top it off with all the right (period) details. Talbot or a proper durant.
3. color is going to be a whole other debate, but IMO it should definately 100% be non-metallic. Slate grey would be my choice.
4. You're amazing keep up that stunning work!
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Last edited by tb912; 08-14-2009 at 12:15 AM..
Old 08-14-2009, 12:08 AM
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OH yeah! and thank you so much for photographing and documenting! really inspiring!
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Old 08-14-2009, 12:10 AM
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Quote:
Originally Posted by tb912 View Post
YEAH brother, INCREDIBLE work. really inspiring. subscribed.

now for my worthless opinions..

1. Make it a flat six. you already have a sweet 4banger in the driveway. I'm sure you'll have more fun in the true 906/911R spirit.
2. Lose the mirror. just my opinion. the car is so well put together and VERY tasteful, I think you should top it off with all the right (period) details. Talbot or a proper durant.
3. color is going to be a whole other debate, but IMO it should definately 100% be non-metallic. Slate grey would be my choice.
4. You're amazing keep up that stunning work!

1. I hear ya. Still thinking about engine specs, the only thing hold me back from a screaming flat 6 is the $

2. Yeah gone off the idea, Durant is ordered on on its way.

3. The colour is going to be non-metalic, afew shades lighter than slate grey, have a look at the fuchs'. Wheels and body are going to be the same colour.

4 Thanks

Chris
Old 08-15-2009, 03:16 AM
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I am really, really enjoying this tread..... tons of work but it looks like its paying off.

I have similar plans for my 72, I was going to go RSR but narrow body just looks so right.
Old 08-15-2009, 06:09 AM
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Made up some bonnet tie downs. I had got some rubber 'RS' style hooks but can't get the mounting plate to fit correctly. So went down to the local "everything under one roof shop" and picked up some leather gents belts and made up some leather strap tie downs. Think it gives a nice alternative look, normally seen on 356 outlaws...






I know that one of the 911r prototypes had leather straps between bonnet and wings. I thought of trying this but on my car the combination of fibreglass hood, wings and drilled out hinges has resulted in a slight twisting of the bonnet. So I have fitted the straps over the bumper, this will straighten the bonnet out once properly attached (only double sided tape at the moment), and in my humble opinion looks better balanced...




Rear strap needs some tweaking but should be sorted with the use of a luggage strap hook to guide the strap...just a shame that the license plate gets in the way







Thanks
Chris
Old 08-17-2009, 01:35 PM
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those look INSANE! WOW. perfect perfect perfect.

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Old 08-17-2009, 01:46 PM
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