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-   -   Post your ITB Setup (http://forums.pelicanparts.com/porsche-911-technical-forum/925845-post-your-itb-setup.html)

al lkosmal 08-30-2016 07:36 AM

Very cool Jamie.

regards,
al

Steve@Rennsport 08-30-2016 08:56 AM

Here is one system that works very well:

http://forums.pelicanparts.com/uploa...1472572510.jpg

al lkosmal 08-30-2016 09:09 AM

Efi/mfi
 
I did make a proto EFI/MFI system on a 3.0 build.....................a slightly different take on it...

http://forums.pelicanparts.com/uploa...1472572731.jpg


There is fire...............

https://www.youtube.com/watch?v=SpPM1SZL_rc

regards,
al

This was really a prototype, as seen in the pix and video....a one-off design to try out a new idea, using aluminum Turbo spacers, machined for EFI injectors, MFI t'bodies (I bored them out to port match) and Weber stax........worked great and I eventually completed the system. However, I was using parts that I had sitting on the shelf for years and while i was building this proto....the price of MFI bits went through the roof, making it not very cost effective approach.

Speaking of old parts, sitting on the shelf....these will be incorporated into an EFI system one of these days.....stay tuned.

http://forums.pelicanparts.com/uploa...1472573317.jpg

Fly911 08-30-2016 01:12 PM

JENVEY ITB's
 
Here is my 3.2L before rebuild, with 48mm Jenveys.

http://forums.pelicanparts.com/uploa...1472587889.jpg

toddu 08-30-2016 04:55 PM

Man I wish I had that muffler!!!!

Todd

impactbumper 08-30-2016 05:03 PM

Quote:

Originally Posted by Fly911 (Post 9261533)
Here is my 3.2L before rebuild, with 48mm Jenveys.



http://forums.pelicanparts.com/uploa...1472587889.jpg



Fly is that a gt3rs muffler? On a 3.2? Using what headers? Are you using Motec? Thanks


Sent from my iPhone using Tapatalk

umgang 08-30-2016 08:02 PM

Quote:

Originally Posted by Steve@Rennsport (Post 9261149)
Here is one system that works very well:

http://forums.pelicanparts.com/uploa...1472572510.jpg

Interesting this system does not have the individual "trumpets" for each throttle body but rather a united plenum?
what does that do and what are the advantages Steve?

impactbumper 08-30-2016 08:21 PM

Quote:

Originally Posted by umgang (Post 9262039)
Interesting this system does not have the individual "trumpets" for each throttle body but rather a united plenum?

what does that do and what are the advantages Steve?



Better midrange torque, Steve correct me if i am wrong.

Also would this be applicable on 3.2 motors? Another question is a switch over on 4500+ rpm possible like the watercooled cars with this set up?


Sent from my iPhone using Tapatalk

Harry998R 08-30-2016 11:42 PM

https://photos.smugmug.com/Cars/1972...MG_8329-XL.jpg

https://photos.smugmug.com/Cars/1972...MG_8326-XL.jpg

sp_cs 08-31-2016 04:02 AM

Quote:

Originally Posted by al lkosmal (Post 9254187)
Here's a dyno run of the Dzug 3.2SS...the dyno sheet is a composite that shows the before and after. Before is Bosch CIS, after is my x-faktory EFI/ITB system...no other changes were made. (dotted lines are before, solid lines after)



http://forums.pelicanparts.com/uploa...1472090291.jpg



No offence intended as i know little about not very much, but is that dyno plot accurate? That's showing 30-40 bhp/torque gains with your upgrade package? Care to detail the changes?


Has anyone used shaftless ITBs - my engine builder had the below made up and is recommending them due to being able to run narrower bores compared to say Jenveys to maximise midrange - with William Knights input I'm thinking of running them with a 993 intake and t-piece filter as shown by Steve Weiner above.

http://uploads.tapatalk-cdn.com/2016...775de5b9df.jpg

http://uploads.tapatalk-cdn.com/2016...0982066cfd.jpg

tirwin 08-31-2016 04:21 AM

This thread is great. I have been wanting to do a ITB/EFI setup for a long time.

I have a curiosity question though. Has anyone ever done an intake plenum with ITBs with a supercharger? Just wondering.

Mick_D 08-31-2016 05:40 AM

I Am leaning toward this kind of setup. I love the look of the ITBs without the air filters though. I'm guessing with this nice-looking plenum setup you get a fairly even torque curve if you cam it correctly?
So many options, so little money...


Quote:

Originally Posted by Steve@Rennsport (Post 9261149)
Here is one system that works very well:

http://forums.pelicanparts.com/uploa...1472572510.jpg


otto in norway 08-31-2016 05:55 AM

My setup:

http://i132.photobucket.com/albums/q...pse8c2b5a4.jpg


On the dyno:
https://www.youtube.com/watch?v=vPH4HrAljv0

More info:
otto in norway's Garage :: Black bastard

panzerfaust 08-31-2016 06:23 AM

Quote:

Originally Posted by Fly911 (Post 9261533)
Here is my 3.2L before rebuild, with 48mm Jenveys.

http://forums.pelicanparts.com/uploa...1472587889.jpg

do you find the 48's are a bit large for a street oriented 3.2? how is the low end response ? i have a 964 manifold that im thinking about mating on ITB's on warmed up 3.2. probably not the most cost effective for a street motor but i love the sound, responds and looks of ITB's

Quote:

Originally Posted by sp_cs (Post 9262236)


Has anyone used shaftless ITBs - my engine builder had the below made up and is recommending them due to being able to run narrower bores compared to say Jenveys to maximise midrange - with William Knights input I'm thinking of running them with a 993 intake and t-piece filter as shown by Steve Weiner above.

http://uploads.tapatalk-cdn.com/2016...0982066cfd.jpg

how much smaller? what kind of shaft-less? barrel or guillotine throttle? some arent recommended for street use as i recall due to stiction or wear. most of these systems were strictly race stuff in the past

Quote:

Originally Posted by Mick_D (Post 9262316)
I Am leaning toward this kind of setup. I love the look of the ITBs without the air filters though. I'm guessing with this nice-looking plenum setup you get a fairly even torque curve if you cam it correctly?
So many options, so little money...

i think i saw a version with the T-filter hidden away on the front of the motor before? i was at singer's shop and there version had a nicely presented mesh filter in place of those ungainly looking K&N's.

sp_cs 08-31-2016 06:51 AM

Quote:

Originally Posted by panzerfaust (Post 9262363)
do you find the 48's are a bit large for a street oriented 3.2? how is the low end response ? i have a 964 manifold that im thinking about mating on ITB's on warmed up 3.2. probably not the most cost effective for a street motor but i love the sound, responds and looks of ITB's







how much smaller? what kind of shaft-less? barrel or guillotine throttle? some arent recommended for street use as i recall due to stiction or wear. most of these systems were strictly race stuff in the past







i think i saw a version with the T-filter hidden away on the front of the motor before? i was at singer's shop and there version had a nicely presented mesh filter in place of those ungainly looking K&N's.



I don't think Flys is a 3.2 anymore, now using 4.0 Gt3 crank IIRC

We're thinking of using 42mm with a gt3 crank and my current 3.4 making 3540cc. I can't recall if barrel or guillotine. FWIW It had a much smoother action than the PMO linkage on another car in his garage, at least when cold.

I think the piece in the pic has to face forwards in cars without tails due to interference ?

Mick_D 08-31-2016 07:05 AM

I have seen the filters/mesh screens on top of the ITBs before. I like that look too.
The big-bore plenum idea is great, and if you have room in teh back under the decklid you can put the air cleaner in back instead of up front.

Quote:

Originally Posted by panzerfaust (Post 9262363)
i think i saw a version with the T-filter hidden away on the front of the motor before? i was at singer's shop and there version had a nicely presented mesh filter in place of those ungainly looking K&N's.


Fly911 08-31-2016 07:31 AM

My '87 Carrera is not a 3.2L anymore... All internals are 997 GT3, crank, con rods, oil pump, intermediate shaft and cam gears, etc, etc. The pistons and cylinders are LNE Nickies with 102mm bore and titanium wrist pins. Valves are 993 RSR (on heavily modified heads), 326/318 degrees cams and modified valve rockers. So the 48mm Jenveys will be perfect for the 3.8L. The ECU is Canems from the UK. The muffler is a 997 GT3 4.0 OEM titanium, with Fabspeed RSR headers. The gear box is modified with lower gears, steel synchros and shifter forks, limited slip, etc etc, all from Guards Transmission. The car is now 2,500lbs, but I will get rid of another 300lbs. The goal is 400Hp and 1,000kg (2,200lbs). All on a matching numbers car that looks like factory on the outside...

Mick_D 08-31-2016 07:37 AM

Nothing's original, but the numbers match...

Fly911 08-31-2016 07:42 AM

Mick_D, the engine and gear box cases are still the original, hence a matching numbers car...

Mick_D 08-31-2016 08:20 AM

Sure, that's what I said. nothing-original-but-the-numbers-match.

impactbumper 08-31-2016 09:03 AM

Impressive Fly911

al lkosmal 08-31-2016 09:44 AM

[QUOTE=sp_cs;9262236]No offence intended as i know little about not very much, but is that dyno plot accurate? That's showing 30-40 bhp/torque gains with your upgrade package? Care to detail the changes?



sp_cs....no worries.........I had posted a composite to make it easier to see before/after, but here are the actual dyno runs, and description as originally posted by the Dzug guys.....

"""Thats a whopping 24hp and 30(!)lb/ft gain over the stock CIS for an identical motor, SSIs and megaphones.

The car has been transformed, pulls crisply and SOUNDS amazing with the ITBs.

There are still gains to be had with tweaking the timing, and we could probably get more out of her still if we had coil packs, but not bad """

http://forums.pelicanparts.com/uploa...1472661335.jpg
http://forums.pelicanparts.com/uploa...1472661360.jpg

here's a link to the original post

http://forums.pelicanparts.com/porsche-911-technical-forum/741911-d-zug-tours-rsr-dyno.html

and dyno pull vid

https://www.youtube.com/watch?v=QdXp67tdbbE
https://www.youtube.com/watch?v=xaj0FyEmc68
https://www.youtube.com/watch?v=hIehm1WuxPI&feature=youtu.be

CBRacerX 08-31-2016 11:28 AM

Incredibly helpful, thank you!

I've got a fresh stock SC (small port) build that I'm getting running on carbs, but I think will be ITB in the future. Tried it once before in the 90's with a TEC3 ECU and TWM but never got it running well.


Quote:

Originally Posted by 3literpwr (Post 9250115)
I started buying all the bits and 3D modeled my own system, but opted to go carbs. In the end, I felt that the cost was too close to carbs and that my home brew EFI will have no value to others in the end.

Home-brew ITB setup

Triumph 900 ITB's $50
Tubing 100
Flanges 50
Bungs 50
boots 50
venturi 200
ECU 1375
Injectors 250
Fuel pump 150
Regulator 150
Hardware / lines 100
Welding / fab 250
Filter assys 130
Eids 200
Tuning time 0
Crank trigger 300
Throttle linkage 100
Wide band o2 200

Total $3,705

Jenvey ITB with PE-LTD ECU

ITB 3200
Ford EIDS 125
Injectors 200
TPS 100
ECU 1375
Wideband 300
Wires 300
Harness 143
Crank Trigger 300

Total $6,043

Vems with Borla

TWM / Borla ITB 2300
Vems 1535.91
COP 460
TPS 100
Crank trigger 220
Pickup sensor 50
Injectors 250


Total $4,915

PMO / Dist

Carbs 4100
Dist 1300
wires 300
6-AL2 CDI ignition 500
Coils 90


Total est $6,290


lvporschepilot 08-31-2016 11:37 AM

Quote:

Originally Posted by al lkosmal (Post 9262603)



I had posted a composite to make it easier to see before/after, but here are the actual dyno runs, and description as originally posted by the Dzug guys.....


Looks like the juice was worth the squeeze. Could probably go even better with a bit more cam. Regardless, I like it.

Currently waiting for the MFI machine work to be completed for the 2.8 I'm building.....the good guys are always backed up.

Raceboy 08-31-2016 12:04 PM

Quote:

Originally Posted by CBRacerX (Post 9262751)
Incredibly helpful, thank you!

I've got a fresh stock SC (small port) build that I'm getting running on carbs, but I think will be ITB in the future. Tried it once before in the 90's with a TEC3 ECU and TWM but never got it running well.

Most ECU's suck at getting ITB's to run perfectly on the street. Because a) they have only speed density tuning strategy available (which is useless with ITB's), b) they have only Alpha-N mode available (also useless on anything but a race car).

Key to getting ITB engine running perfectly is to have at least MAP compensation table+MAT compensation table on top of Alpha-N or the best method is to have MAP/Alpha-N hybrid load.

jpnovak 08-31-2016 01:37 PM

Quote:

Originally Posted by Raceboy (Post 9262815)
Most ECU's suck at getting ITB's to run perfectly on the street. Because a) they have only speed density tuning strategy available (which is useless with ITB's), b) they have only Alpha-N mode available (also useless on anything but a race car).

Key to getting ITB engine running perfectly is to have at least MAP compensation table+MAT compensation table on top of Alpha-N or the best method is to have MAP/Alpha-N hybrid load.

hybrid SD/AN modes exist in many software systems. However, to get them to work requires some knowledge and experimentation to overcome the issues changing from one mode to another smoothly.

Also, It is not so difficult you get ITBs to run well with SD algorithms provided you understand the scaling required to match the non-linear MAP signal versus load. I do this often with very nice results.

As they say... "give the engine what it wants".

There are many solutions to the ECU and tuning component of these installations just as there are hardware and intake solutions. One size does not fit all.

Steve@Rennsport 08-31-2016 01:47 PM

Using a Resonance Plenum over ITB's results in a 25-45 lbs-ft torque boost from 2K to about 5500 RPM, all things being equal.

The effect is quite noticeable and works on all 911 engines. :) :)

Naturally, the plenum must be sized (matched) to the displacement.

impactbumper 08-31-2016 04:27 PM

Quote:

Originally Posted by Steve@Rennsport (Post 9262990)
Using a Resonance Plenum over ITB's results in a 25-45 lbs-ft torque boost from 2K to about 5500 RPM, all things being equal.

The effect is quite noticeable and works on all 911 engines. :) :)

Naturally, the plenum must be sized (matched) to the displacement.

what plenum is the choice for 3.2?

panzerfaust 08-31-2016 04:55 PM

Quote:

Originally Posted by Steve@Rennsport (Post 9262990)
Using a Resonance Plenum over ITB's results in a 25-45 lbs-ft torque boost from 2K to about 5500 RPM, all things being equal.

The effect is quite noticeable and works on all 911 engines. :) :)

Naturally, the plenum must be sized (matched) to the displacement.

Quote:

Originally Posted by impactbumper (Post 9263200)
what plenum is the choice for 3.2?

24-45lbs... thats a lot!

has anyone done back to back test with the a 964 plastic mani ITB 3.2 dyno to see were the gains are?

i would assume its helps a lot for low rpm running issues with the ITBs.

i have a 3.2 twin plug, 964 cams now and plastic 964 mani sitting on the self.

impactbumper 08-31-2016 05:02 PM

Quote:

Originally Posted by panzerfaust (Post 9263232)
24-45lbs... thats a lot!



has anyone done back to back test with the a 964 plastic mani ITB 3.2 dyno to see were the gains are?



i would assume its helps a lot for low rpm running issues with the ITBs.



i have a 3.2 twin plug, 964 cams now and plastic 964 mani sitting on the self.



What engine management are you going to use with that 964 manifold. And it is not a direct fit. Are you going to use it with itbs?


Sent from my iPhone using Tapatalk

Raceboy 08-31-2016 09:14 PM

Quote:

Originally Posted by jpnovak (Post 9262964)
hybrid SD/AN modes exist in many software systems. However, to get them to work requires some knowledge and experimentation to overcome the issues changing from one mode to another smoothly.

Also, It is not so difficult you get ITBs to run well with SD algorithms provided you understand the scaling required to match the non-linear MAP signal versus load. I do this often with very nice results.

As they say... "give the engine what it wants".

There are many solutions to the ECU and tuning component of these installations just as there are hardware and intake solutions. One size does not fit all.

Agree, though tuning by pure SD with the effective available MAP range of 70-100 kpa is not going to make a perfectly running car. And if you have wilder cams then range will be even less. Problem is that you will have many overlapping VE table areas, even though you may divide VE table MAP cells in 2-3 digit inceremtns at higher rpms. Transient response at low rpms/loads (= city driving) will be compromised.

BTW, I always give engine what it wants ;)

hawaiipcar 08-31-2016 10:52 PM

Very cool information from all.

Steve@Rennsport 08-31-2016 11:47 PM

Quote:

Originally Posted by impactbumper (Post 9263200)
what plenum is the choice for 3.2?

Depends on cams and compression ratio,...:)

sp_cs 09-01-2016 12:13 AM

Quote:

Originally Posted by metalracer (Post 9250214)
Here's my twist on an ITB setup from TurboKraft, powered by Rasant Products AEM Infinity ECU kit:



http://forums.pelicanparts.com/uploa...1471872889.jpg

Liking the plenum - bespoke or off a shelf?

I've bought 993 intake halves as a starting point. Sending to William Knight for his t-piece filter arrangement to be made up.

Tippy 09-01-2016 04:12 AM

Quote:

Originally Posted by Raceboy (Post 9263516)
Agree, though tuning by pure SD with the effective available MAP range of 70-100 kpa is not going to make a perfectly running car. And if you have wilder cams then range will be even less. Problem is that you will have many overlapping VE table areas, even though you may divide VE table MAP cells in 2-3 digit inceremtns at higher rpms. Transient response at low rpms/loads (= city driving) will be compromised.

BTW, I always give engine what it wants ;)

MegaSquirt has an "ITB mode" that blends Alpha-N and Speed Density.

I'm going to try that 1st and experiment. If it doesn't work out, I'll try jpnovaks tried and true method. :)

panzerfaust 09-01-2016 08:57 AM

Quote:

Originally Posted by impactbumper (Post 9263243)
What engine management are you going to use with that 964 manifold. And it is not a direct fit. Are you going to use it with itbs?


Sent from my iPhone using Tapatalk

I was thinking of doing the mod in increments since the motor runs well. I would first try adapt the plastic manifold with custom short intake blocks in which I recall a few people sell already. You can trigger the resonance with a aftermarket adjustable shift light. I'm not sure you can get away by just re-chip the motronic?

Next phase would be a stand alone followed by ITB's. No know itb's aren't worth the $ if you aren't spinning above towards 8k but the look and sound fantastic.

sp_cs 09-01-2016 09:14 AM

Quote:

Originally Posted by panzerfaust (Post 9263960)

No know itb's aren't worth the $ if you aren't spinning above towards 8k.

Al ikosmals dyno plot contradicts that somewhat?

panzerfaust 09-01-2016 11:37 AM

Quote:

Originally Posted by sp_cs (Post 9263992)
Al ikosmals dyno plot contradicts that somewhat?

no i dont thinks so but thats just my opinion. i dont know much about that motor other that is a 3.2SS which should spin more freely than a 3.2. the dyno graphs indicated thats is a nice warmed up street motor peaking around 6100. i think Al builds nice motor with creativity given the realistic budget of normal folks like us. if he had an open wallet then all this would be easy.

basically once you replace the standard CIS( toilet plunger) with EFI you a eliminate significant restriction on the intake track. thats were most of the gains are along with more precise fuel metering. Be it itb carbs, efi with log manifold or itb efi, the peak gains will be similar its just that drivablity, torque curve and character may differ

itb tuning at low engine speeds are more difficult compared to a log type tuned manifold especially with hot cams which is why you kinda wanted itbs in the first place right? with these late type variable manifolds (that steve have posted) adapted to the top of itbs, you can improve running issues at low speed and thickin up low end torque curve.

Raceboy 09-01-2016 12:43 PM

Having manifold on top of ITB's does not change the tricky nature of tuning the ITB's at all.

Ferrino 09-01-2016 02:08 PM

Quote:

Originally Posted by Raceboy (Post 9264329)
Having manifold on top of ITB's does not change the tricky nature of tuning the ITB's at all.


It does open up the possibility of using a MAF sensor, though.


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