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Join Date: Dec 2005
Posts: 317
Proper way to repair rust in engine compartment?

I’m going to bring my car to the shop soon to have the “hell-hole” area repaired and I was wondering if there is a right way to weld in the replacement metal? Should the shop butt-weld or lap-weld in the new panels or is there some other welding technique to use? What else should I make sure the shop does to ensure a good repair job?

Old 07-07-2006, 08:14 AM
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JW Apostate
 
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Join Date: May 2004
Location: Napa, Ca
Posts: 14,164
I did my own and I lap welded it all.

fast, strong, cheap and easy.

Before:




After:




step by step on my car.

I may even have templates for you...

KT
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'74 914-6 2.6 SS #746
'01 Boxster
Old 07-07-2006, 09:06 AM
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Thanks for the info. I'll bring the pic showing the location of the battery tray along so the shop doing the work will know where it goes. I only have two weeks of welding training and I want the job done right so I'm going to have someone with lots of experience do it for me. Hopefully I'll find a shop with competent people to do the work.

My car's hell-hole:



Old 07-07-2006, 10:27 AM
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Join Date: Dec 2003
Location: So Cal
Posts: 72
The PO of my car seems to have replaced the tray, but didn't do anything behind it. Now it has rust, besides, there is a hole in the fender (inside by tire). Any sugestions?
(I have a post about this too.)
PO rust patch over
Old 07-07-2006, 11:55 AM
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JW Apostate
 
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Join Date: May 2004
Location: Napa, Ca
Posts: 14,164
try this:

http://www.914club.com/bbs2/index.php?showtopic=33483


KT

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'74 914-6 2.6 SS #746
'01 Boxster
Old 07-07-2006, 12:06 PM
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