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Big Order
Before ordering: all parts were cleaned and measured.
http://forums.pelicanparts.com/uploa...1406053185.jpg http://forums.pelicanparts.com/uploa...1406053215.jpg Then i created a list of all required parts The Mahle P/C and the Rocker arms went to the workshop for replacing the exhaust valve guides / new bushings / overhauling Many covers went for powder coating. After my order I started with the modification of the Crankcase |
Damn, serious work allover! Everything reported, measured, etc... and nice equipement too!
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Crankcase Modification
many hours of work and lots of sweat
http://forums.pelicanparts.com/uploa...1406055784.jpg http://forums.pelicanparts.com/uploa...1406055803.jpg http://forums.pelicanparts.com/uploa...1406055814.jpg http://forums.pelicanparts.com/uploa...1406055834.jpg http://forums.pelicanparts.com/uploa...1406055848.jpg http://forums.pelicanparts.com/uploa...1406055860.jpg |
Some New Parts
So here are a few pictures of my ordered parts:
From Chris Turbokraft: http://forums.pelicanparts.com/uploa...1406058545.jpg Brian Rarly8: Headers and K27/29 http://forums.pelicanparts.com/uploa...1406058633.jpg http://forums.pelicanparts.com/uploa...1406058686.jpg http://forums.pelicanparts.com/uploa...1406058735.jpg Pelican Parts http://forums.pelicanparts.com/uploa...1406058769.jpg http://forums.pelicanparts.com/uploa...1406058821.jpg http://forums.pelicanparts.com/uploa...1406058834.jpg http://forums.pelicanparts.com/uploa...1406058875.jpg http://forums.pelicanparts.com/uploa...1406058950.jpg http://forums.pelicanparts.com/uploa...1406058982.jpg |
More
Patrick Motorsport:
http://forums.pelicanparts.com/uploa...1406059285.jpg http://forums.pelicanparts.com/uploa...1406059299.jpg Tial Wastegate F46 with 0.4 Bar Spring and optional 1 Bar Spring: http://forums.pelicanparts.com/uploa...1406059363.jpg Oil Drip Tank from GSF: http://forums.pelicanparts.com/uploa...1406059406.jpg Ruf Germany Piston Rings complet Set: http://forums.pelicanparts.com/uploa...1406059469.jpg http://forums.pelicanparts.com/uploa...1406059481.jpg |
Some Parts back from Workshop
Mahle P/C and the Rocker arms are back from replacing the exhaust valve guides / new bushings / overhauling
http://forums.pelicanparts.com/uploa...1406059940.jpg http://forums.pelicanparts.com/uploa...1406059975.jpg http://forums.pelicanparts.com/uploa...1406059992.jpg http://forums.pelicanparts.com/uploa...1406060001.jpg http://forums.pelicanparts.com/uploa...1406060014.jpg Parts and Covers back from powder coating http://forums.pelicanparts.com/uploa...1406060054.jpg http://forums.pelicanparts.com/uploa...1406060070.jpg |
New Rubber and fresh powder coated Sheet Metal
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Check Bearing Clearance Connecting Rods and Crankshaft
http://forums.pelicanparts.com/uploa...1406404104.jpg
http://forums.pelicanparts.com/uploa...1406404121.jpg http://forums.pelicanparts.com/uploa...1406404133.jpg http://forums.pelicanparts.com/uploa...1406404141.jpg http://forums.pelicanparts.com/uploa...1406404156.jpg http://forums.pelicanparts.com/uploa...1406404169.jpg |
Assembling Connecting Rods on Crankshaft
After cleaning, cleaning, cleaning i mount the new bearing shells with assembly grease (Oil additive).
http://forums.pelicanparts.com/uploa...1406459868.jpg http://forums.pelicanparts.com/uploa...1406459879.jpg http://forums.pelicanparts.com/uploa...1406459890.jpg http://forums.pelicanparts.com/uploa...1406459914.jpg http://forums.pelicanparts.com/uploa...1406459927.jpg http://forums.pelicanparts.com/uploa...1406459939.jpg I have order some OEM Rod Bolds and nuts by pelican with this numbers: Connecting Rod Bold: 964-103-176-00-M260 Connecting Rod Nut: 993-103-174-02-M260 I take all Specs for Tightening Torques from my original Repair Manuals. I'm doing this report after the car actually already running. I have torque my Connecting Bolds with the "old Specs" 1. 20NM 2. 90° A Friend and Member from here (Roland / Proffighter) give me and a Friend this Bulletin I was shocked. With the now from the Bulletin is this wrong.... 1. 15NM 2. 90° 3. 90° are write with the 12.9 marked Bold All engine builders we asked seem to make the same Mistake there all had a question mark on her face. here are the Porsche Bulletin from 1990! http://forums.pelicanparts.com/uploa...1406460479.jpg http://forums.pelicanparts.com/uploa...1406460494.jpg |
Cleaning Crankcase / Crankshaft / Intermedia Shaft / Oil Pump befor Assembling
Cleaning and Checking Spray Valve with Air (ejection pattern)
http://forums.pelicanparts.com/uploa...1406461592.jpg http://forums.pelicanparts.com/uploa...1406461610.jpg http://forums.pelicanparts.com/uploa...1406461622.jpg http://forums.pelicanparts.com/uploa...1406461635.jpg sealing Nr 8 with CurilT (Sealing Kit from Supertec) http://forums.pelicanparts.com/uploa...1406461648.jpg http://forums.pelicanparts.com/uploa...1406461718.jpg http://forums.pelicanparts.com/uploa...1406461732.jpg http://forums.pelicanparts.com/uploa...1406461742.jpg http://forums.pelicanparts.com/uploa...1406461754.jpg http://forums.pelicanparts.com/uploa...1406461776.jpg I have sealing all with the instruction sheet from Supertec |
Mounting Supertec Head Studs
Before i have assembling the Crankcase I have cleaned every Thread.
The Material of Supertec I have ordered from Pelican Parts. http://forums.pelicanparts.com/uploa...1406821761.jpg http://forums.pelicanparts.com/uploa...1406821779.jpg http://forums.pelicanparts.com/uploa...1406821791.jpg http://forums.pelicanparts.com/uploa...1406821806.jpg http://forums.pelicanparts.com/uploa...1406821820.jpg |
P/C Mahle 3.4 Prepare fror Installation
Cleaning:
http://forums.pelicanparts.com/uploa...1406822709.jpg New Piston Rings from Ruf: http://forums.pelicanparts.com/uploa...1406822743.jpg Piston Ring Compressor http://forums.pelicanparts.com/uploa...1406822796.jpg http://forums.pelicanparts.com/uploa...1406822867.jpg http://forums.pelicanparts.com/uploa...1406822882.jpg http://forums.pelicanparts.com/uploa...1406822902.jpg Install Piston Pin: http://forums.pelicanparts.com/uploa...1406822945.jpg New Cylinder Base Gasket and Stromski Racing Holding Tool http://forums.pelicanparts.com/uploa...1406823016.jpg |
P/C Mahle 3.4 Prepare for Installation
Cleaning:
http://forums.pelicanparts.com/uploa...1406822709.jpg New Piston Rings from Ruf: http://forums.pelicanparts.com/uploa...1406822743.jpg Piston Ring Compressor http://forums.pelicanparts.com/uploa...1406822796.jpg http://forums.pelicanparts.com/uploa...1406822867.jpg http://forums.pelicanparts.com/uploa...1406822882.jpg http://forums.pelicanparts.com/uploa...1406822902.jpg Install Piston Pin: http://forums.pelicanparts.com/uploa...1406822945.jpg New Cylinder Base Gasket and Stromski Racing Holding Tool http://forums.pelicanparts.com/uploa...1406823016.jpg |
Assembling Mahle P&C 3.4 L
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Change Pressure Relief and Safety Valve against New
http://forums.pelicanparts.com/uploa...1406824733.jpg
http://forums.pelicanparts.com/uploa...1406824745.jpg http://forums.pelicanparts.com/uploa...1406824757.jpg http://forums.pelicanparts.com/uploa...1406824770.jpg http://forums.pelicanparts.com/uploa...1406824784.jpg http://forums.pelicanparts.com/uploa...1406824798.jpg http://forums.pelicanparts.com/uploa...1406824812.jpg http://forums.pelicanparts.com/uploa...1406824825.jpg |
nice nice nice!
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Absolutely INCREDIBLE amount of work and detail going into this job!
One question... with all the time and money sourcing all the good parts down and with all the time and endless hours of labor being invested into this job why did you not have the engine cases cleaned and prepped? This beautiful engine should look good inside and out when your done! :) |
Quote:
Thanks for your kind words! Generally is a good working mechanics more important for me as a to shine case ;) |
Assembling New Chain Guide Rail
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