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Big Order

Before ordering: all parts were cleaned and measured.





Then i created a list of all required parts

The Mahle P/C and the Rocker arms went to the workshop for replacing the exhaust valve guides / new bushings / overhauling

Many covers went for powder coating.

After my order I started with the modification of the Crankcase

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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-22-2014, 10:29 AM
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Damn, serious work allover! Everything reported, measured, etc... and nice equipement too!
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Roland

930 Turbo '81 Too many modifications to list
Old 07-22-2014, 10:38 AM
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Crankcase Modification

many hours of work and lots of sweat











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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-22-2014, 11:04 AM
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Some New Parts

So here are a few pictures of my ordered parts:

From Chris Turbokraft:



Brian Rarly8: Headers and K27/29







Pelican Parts











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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-22-2014, 11:56 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #44 (permalink)
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More

Patrick Motorsport:





Tial Wastegate F46 with 0.4 Bar Spring and optional 1 Bar Spring:



Oil Drip Tank from GSF:



Ruf Germany Piston Rings complet Set:



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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods

Last edited by 930/66; 07-22-2014 at 12:08 PM..
Old 07-22-2014, 12:06 PM
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Some Parts back from Workshop

Mahle P/C and the Rocker arms are back from replacing the exhaust valve guides / new bushings / overhauling












Parts and Covers back from powder coating



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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-22-2014, 12:14 PM
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New Rubber and fresh powder coated Sheet Metal





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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-26-2014, 11:37 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #47 (permalink)
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Check Bearing Clearance Connecting Rods and Crankshaft











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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-26-2014, 11:49 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #48 (permalink)
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Crankcase / Crankshaft / Intermedia Shaft Clearance Check

















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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-26-2014, 12:04 PM
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Assembling Connecting Rods on Crankshaft

After cleaning, cleaning, cleaning i mount the new bearing shells with assembly grease (Oil additive).













I have order some OEM Rod Bolds and nuts by pelican
with this numbers:

Connecting Rod Bold: 964-103-176-00-M260
Connecting Rod Nut: 993-103-174-02-M260

I take all Specs for Tightening Torques from my original Repair Manuals.
I'm doing this report after the car actually already running.

I have torque my Connecting Bolds with the "old Specs"

1. 20NM
2. 90°


A Friend and Member from here (Roland / Proffighter)
give me and a Friend this Bulletin I was shocked.

With the now from the Bulletin is this wrong....

1. 15NM
2. 90°
3. 90°

are write with the 12.9 marked Bold

All engine builders we asked seem to make the same Mistake there all had a question mark on her face.

here are the Porsche Bulletin from 1990!



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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-27-2014, 03:28 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #50 (permalink)
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Cleaning Crankcase / Crankshaft / Intermedia Shaft / Oil Pump befor Assembling

Cleaning and Checking Spray Valve with Air (ejection pattern)









sealing Nr 8 with CurilT (Sealing Kit from Supertec)













I have sealing all with the instruction sheet from Supertec
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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-27-2014, 03:50 AM
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Mounting Supertec Head Studs

Before i have assembling the Crankcase I have cleaned every Thread.
The Material of Supertec I have ordered from Pelican Parts.









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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-31-2014, 07:50 AM
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P/C Mahle 3.4 Prepare fror Installation

Cleaning:



New Piston Rings from Ruf:



Piston Ring Compressor









Install Piston Pin:



New Cylinder Base Gasket and Stromski Racing Holding Tool

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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-31-2014, 08:10 AM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #53 (permalink)
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P/C Mahle 3.4 Prepare for Installation

Cleaning:



New Piston Rings from Ruf:



Piston Ring Compressor









Install Piston Pin:



New Cylinder Base Gasket and Stromski Racing Holding Tool

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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-31-2014, 08:11 AM
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Assembling Mahle P&C 3.4 L









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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-31-2014, 08:18 AM
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Change Pressure Relief and Safety Valve against New















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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 07-31-2014, 08:40 AM
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nice nice nice!
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Roland

930 Turbo '81 Too many modifications to list
Old 07-31-2014, 03:12 PM
  Pelican Parts Catalog | Tech Articles | Promos & Specials    Reply With Quote #57 (permalink)
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Absolutely INCREDIBLE amount of work and detail going into this job!

One question... with all the time and money sourcing all the good parts down and with all the time and endless hours of labor being invested into this job why did you not have the engine cases cleaned and prepped?

This beautiful engine should look good inside and out when your done!
Old 08-07-2014, 05:52 AM
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Quote:
Originally Posted by joe-1972 View Post

One question... with all the time and money sourcing all the good parts down and with all the time and endless hours of labor being invested into this job why did you not have the engine cases cleaned and prepped?
Hi Joe

Thanks for your kind words!

Generally is a good working mechanics more important for me as a to shine case
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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 08-09-2014, 12:36 AM
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Assembling New Chain Guide Rail

New Chain and Guide Rails:






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87 930 3.4, BW EFR 7670, TK Long Neck IC, Fabspeed Headers, 964 NW`s, Ported Heads, Tial F46 (0.4Bar Spring), Turbosmart EBC, BL WUR with rpm switch /solenoid, SDS CPI Ignition, modified Muffler, and many other little mods
Old 08-09-2014, 12:54 AM
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