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Perpetual Reassembler
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Cam, Rocker, & Rocker Shaft Initial Evaluation
First time rebuilder here and I have fully disassembled my 200K mile 83 3.0L.
Below are my cams, rockers, and rocker shafts. The rockers and shafts all look like the 2 shown here. ![]() ![]() ![]() ![]() ![]() ![]() Cams all have smooth and shiny lobes with no scratches or pits. The lobes are shinier at the highest points on the lobes. Also the journals do show scratch lines but they are ever so slightly detectable with a fingernail. Rocker pads are also smooth and shiny but do also show a color change with the outer edges in a gold color and the center area a "silver" color. Rocker shafts also smooth and shiny but show spots of color change in some areas. The rocker bushings also have similar spots of color change but all look smooth. I dont have any paperwork on this engine. Only was told it had a top end rebuild at 150K miles but I cant verify that. What is your first impression of the health of these parts? Do they seem re-usable? My current plan is a stock rebuild (US spec) and retain the stock CIS. Thanks in advance.
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Jose - 1983 911SC Coupe Instagram: @joe_engineer 911 D I Y Blog: joe-engineer d o t c o m D I Y Vids: https://www.youtube.com/joeengineer |
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non-whiner
Join Date: Aug 2012
Location: Slightly right of center
Posts: 5,235
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Those color changes are heat induced, but normal with that mileage. Do you know which cam lobe each rocker belongs to? I would have them conditioned and rebushed. The cams look fine in the limited pictures.
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"Too much is just enough." |
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Perpetual Reassembler
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I do. All rockers and shafts are individually labelled. Ill get some more photos today in better lighting.
If I have the rockers reconditioned (refaced) do I need to replace the cams or is that only when getting new rockers so they wear evenly together?
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Jose - 1983 911SC Coupe Instagram: @joe_engineer 911 D I Y Blog: joe-engineer d o t c o m D I Y Vids: https://www.youtube.com/joeengineer |
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Perpetual Reassembler
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More cam photos out in daylight.
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Jose - 1983 911SC Coupe Instagram: @joe_engineer 911 D I Y Blog: joe-engineer d o t c o m D I Y Vids: https://www.youtube.com/joeengineer |
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Perpetual Reassembler
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![]() It looks like there are a few very small nicks on the lobe surfaces after all. These are the largest.
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Jose - 1983 911SC Coupe Instagram: @joe_engineer 911 D I Y Blog: joe-engineer d o t c o m D I Y Vids: https://www.youtube.com/joeengineer |
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Registered
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I had similar "pitting" on my '69 S cams and John Doughtery repaired them for me. He also sold me refurbished rockers and rocker shafts. I am very pleased with the work and turnaround.
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Perpetual Reassembler
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Awesome. Thanks for the input. Im going to shelve and get everything reconditioned once I get to the top end portion of my rebuild.
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Jose - 1983 911SC Coupe Instagram: @joe_engineer 911 D I Y Blog: joe-engineer d o t c o m D I Y Vids: https://www.youtube.com/joeengineer |
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Registered
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I think that is smart. Then you will have fresh everything. Be sure to check the cam-lube spray tubes are clear. Mine had a blockage that created the damage on one lobe. Good Luck!
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Schleprock
Join Date: Sep 2000
Location: Frankfort IL USA
Posts: 16,639
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That brown on the non-contact areas of the rocker pads and shafts doesn't look heat related. I think that's oil staining.
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Kevin L '86 Carrera "Larry" |
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Member 911 Anonymous
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Quote:
So did you end up sending the rockers and shafts to DRC? Planning on send mine in for him to refurb. Jim ![]()
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'85 Carrera Targa Factory Marble Grey/Black * Turbo Tail * 930 Steering Wheel* Sport Seats * 17" Fuchs (r) * 3.4 * 964 Cams * 915 * LSD * Factory SS * Turbo Tie Rods * Bilsteins * Euro Pre-Muff * SW Chip on 4K DME * NGK * Sienes GSK * Targa Body Brace PCA/POC |
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Perpetual Reassembler
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Jim,
Not yet. Still on the bottom end portion of my rebuild. About to send my case, crank, and rods out to the machine shop. This one is going to go slow and in stages to make it fit the budget and schedule.
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Jose - 1983 911SC Coupe Instagram: @joe_engineer 911 D I Y Blog: joe-engineer d o t c o m D I Y Vids: https://www.youtube.com/joeengineer |
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Registered
Join Date: Jul 2013
Posts: 1,104
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Send your rockers to Craig! He's fast and priced right.
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Registered
Join Date: Feb 2006
Location: Ontario Canada
Posts: 2,947
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when I did mine I rotated the rocker shafts 180 degrees when I put them back.
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1976 Yamaha XS360 ( Beats Walkin') 1978 911 SC Targa ( Yamaha Support Vehicle ) 2006 Audi A4 2.0T (Porsche Support Vehicle ) 2014 Audi A4 2.0T Technik (Audi Support Vehicle) |
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Member 911 Anonymous
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Hmmm, I was thinking of doing that as well but I will have DRC evaluate the shafts and the adjustment screw pads for abnormal wear and replace if needed.
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'85 Carrera Targa Factory Marble Grey/Black * Turbo Tail * 930 Steering Wheel* Sport Seats * 17" Fuchs (r) * 3.4 * 964 Cams * 915 * LSD * Factory SS * Turbo Tie Rods * Bilsteins * Euro Pre-Muff * SW Chip on 4K DME * NGK * Sienes GSK * Targa Body Brace PCA/POC |
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Registered
Join Date: Feb 2006
Location: Ontario Canada
Posts: 2,947
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Quote:
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1976 Yamaha XS360 ( Beats Walkin') 1978 911 SC Targa ( Yamaha Support Vehicle ) 2006 Audi A4 2.0T (Porsche Support Vehicle ) 2014 Audi A4 2.0T Technik (Audi Support Vehicle) |
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Registered
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Shafts are only $15 new. That's probably about the same as postage and DRC's labor to even pick a shaft up from the table. Just sayin'...
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72 911T 2.4 MFI 2017 Escape SE 2.0 turbo 2020 Honda Civic Touring Sport 1.6 turbo 10' Madone 5.2/17' Lynskey ProCross |
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Member 911 Anonymous
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True that and the ends will not be so stretched out :-)
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'85 Carrera Targa Factory Marble Grey/Black * Turbo Tail * 930 Steering Wheel* Sport Seats * 17" Fuchs (r) * 3.4 * 964 Cams * 915 * LSD * Factory SS * Turbo Tie Rods * Bilsteins * Euro Pre-Muff * SW Chip on 4K DME * NGK * Sienes GSK * Targa Body Brace PCA/POC |
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Banned
Join Date: Apr 2016
Location: Right & Left Hand Coast!!!
Posts: 186
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What oil are you using?
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Member 911 Anonymous
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If the question is directed to me, I will be using Valvoline VR1 20W50 with the Wix Filter (Napa Gold) for the first 5 minute Start at 2000RPMs. I will be cranking without spark or fuel for the first 10-12 cranks to build up the oil pressure on the tensioners and insure all is oiled up properly. Even before that, hand crank at least 6 times. Better safe then sorry
![]() I have the Wix filters laying around and figured I will sacrifice those. Wix filters too well but will be happy to use it to get any little dirt/metal microns out of the car for the remaining break in periods. After initial 5 minutes, back to Mahle Filters.
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'85 Carrera Targa Factory Marble Grey/Black * Turbo Tail * 930 Steering Wheel* Sport Seats * 17" Fuchs (r) * 3.4 * 964 Cams * 915 * LSD * Factory SS * Turbo Tie Rods * Bilsteins * Euro Pre-Muff * SW Chip on 4K DME * NGK * Sienes GSK * Targa Body Brace PCA/POC Last edited by DRACO A5OG; 05-26-2016 at 05:41 PM.. |
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Schleprock
Join Date: Sep 2000
Location: Frankfort IL USA
Posts: 16,639
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Take a look at the installation specs (new) and the clearance spec for the shafts. It's TIGHT.
![]() 0.035mm new clearance is 0.0014" Wear limit of 0.080mm is three thousandths of an inch So I think most shafts showing strong visible wear will be out of spec. even with new bushings. That said, they are just a bit noisy with larger clearance. They're not going to fail. But it's a lot like the chain and sprocket. Replacing one without the other doesn't result in a good fit and returns you back to wear condition quite quickly
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Kevin L '86 Carrera "Larry" |
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