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Registered
Join Date: Sep 2001
Location: Dismal Nitch, AZ
Posts: 9,042
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Speaking of Terminal Lugs...
check out the fine cold weld on this lug...done by a home brew crimping tool.
. . Bill Dubé's $21 Terminal Crimpers
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Don . "Fully integrated people, in their transparency, tend to not be subject to mechanisms of defense, disguise, deceit, and fraudulence." - - Don R. 1994, an excerpt from My Ass From a Hole in the Ground - A Comparative View |
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12-16-2015, 09:21 PM
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Almost Banned Once
Join Date: Feb 2009
Location: Adelaide South Australia
Posts: 38,274
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Very cool.
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- Peter |
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12-16-2015, 09:43 PM
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Slippery Slope Victim
Join Date: Oct 2001
Location: Brooklyn, NY USA
Posts: 4,383
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Nicely done!
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Mike˛ 1985 M491 |
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12-17-2015, 02:33 AM
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Get off my lawn!
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Yea, that is cool.
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Glen 49 Year member of the Porsche Club of America 1985 911 Carrera; 2017 Macan 1986 El Camino with Fuel Injected 350 Crate Engine My Motto: I will never be too old to have a happy childhood! |
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12-17-2015, 05:03 AM
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unsafe at any speed
Join Date: Dec 2003
Location: Arkansas
Posts: 12,319
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What a great idea. Thanks for posting this Don.
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Bill Swartzwelder 2002 R1100S Prep/ 2024 Tenere 700 |
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12-17-2015, 05:25 AM
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Parrothead member
Join Date: Jul 2003
Location: Monmouth county, NJ USA
Posts: 13,821
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Great thinking!
.
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Vinny Red '86 944, 05 Ford Super Duty Dually '02 Ram 3500 Diesel 4x4 Dually, '07Jeep Wrangler '62 Mercury Meteor '90 Harley 1200 XL "Live your Life in such a way that the Westboro Baptist Church will want to picket your funeral." |
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12-17-2015, 05:40 AM
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cycling has-been
Join Date: Sep 2004
Location: Jersey Shore
Posts: 7,237
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I'm confused.
Are you crimping a lead sleeve, around a stranded copper cable, over a terminal connector, that you modified into a protruding lug? The results look good, just not sure how you got there. Bill K
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73 911T MFI, 76 912E, 77 Turbo Carrera |
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12-17-2015, 07:01 AM
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Registered
Join Date: Jul 2001
Location: Lawrenceville GA 30045
Posts: 7,376
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There are quite a few custom tools that can be made from vise grips as well. This thread has a few mods and applications:
Modified/re-purposed vise grips - The 1947 - Present Chevrolet & GMC Truck Message Board Network
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Mark '83 SC Targa - since 5/5/2001 '06 911 S Aerokit - from 5/2/2016 to 11/14/2018 '11 911 S w/PDK - from 7/2/2021 to ??? |
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12-17-2015, 07:30 AM
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Registered
Join Date: Sep 2001
Location: Dismal Nitch, AZ
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My first thought, after searching for hours for a reasonably-priced power crimping tool, was to buy a use Craigslist bolt cutter and hog out a recess for a 4 AWG lug.
I found some info on an EV site...emailed the author who sent me the home brewed crimper link. . Here's the author's site - interesting fellow: . http://www.qsl.net/k5lxp/index.html . K5LXP's Electric Vehicle Page
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Don . "Fully integrated people, in their transparency, tend to not be subject to mechanisms of defense, disguise, deceit, and fraudulence." - - Don R. 1994, an excerpt from My Ass From a Hole in the Ground - A Comparative View |
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12-17-2015, 11:00 AM
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Registered
Join Date: Sep 2001
Location: Dismal Nitch, AZ
Posts: 9,042
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Quote:
Nice. I enjoy fabbing my own special tools.
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Don . "Fully integrated people, in their transparency, tend to not be subject to mechanisms of defense, disguise, deceit, and fraudulence." - - Don R. 1994, an excerpt from My Ass From a Hole in the Ground - A Comparative View |
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12-17-2015, 12:40 PM
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canna change law physics
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James The pessimist complains about the wind; the optimist expects it to change; the engineer adjusts the sails.- William Arthur Ward (1921-1994) Red-beard for President, 2020 |
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12-17-2015, 01:07 PM
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Registered
Join Date: Apr 2008
Location: Houston TX
Posts: 8,701
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Quote:
http://www.amazon.com/dp/B00MVE48Z6 Oh, and it does multiple sizes as well!
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Mike Bradshaw 1980 911SC sunroof coupe, silver/black Putting the sick back into sycophant! |
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12-17-2015, 01:11 PM
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canna change law physics
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$46
http://www.amazon.com/Hydraulic-Battery-Terminal-Crimper-Crimping/dp/B00GXQ2E5E/ref=pd_sim_469_3?ie=UTF8&dpID=51l68RVX9YL&dpSrc=sims&preST=_AC_UL160_SR160%2C160_&refRID=0QCRZ0BKXZF0MVFT9DX7  16.00mm2 (6AWG) 25.00mm2 (4AWG) 35.00mm2 (2AWG) 50.00mm2 (1AWG) 70.00mm2 (2/OD) 95.00mm2 (3/OD) 120.00mm2 (4/OD) 150.00mm2 (250MCM) 185.00mm2 (300MCM) 240.00mm2 (450MCM) 300.00mm2 (550MCM)
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James The pessimist complains about the wind; the optimist expects it to change; the engineer adjusts the sails.- William Arthur Ward (1921-1994) Red-beard for President, 2020 |
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12-17-2015, 01:23 PM
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Moderator
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If you want tinned lugs and can't find them or if you want to tin an assembly, you can tin your own. We did this in house all the time, just melt a chunk on tin solder in a pot and dip the assembly in it. We mostly needed to do this for battery lugs where we needed several hundred at a time. I suppose you could do silver or gold the same way if you wanted.
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Bill Verburg '76 Carrera 3.6RS(nee C3/hotrod), '95 993RS/CS(clone) | Pelican Home |Rennlist Wheels |Rennlist Brakes | |
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12-17-2015, 01:24 PM
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Registered
Join Date: Sep 2001
Location: Dismal Nitch, AZ
Posts: 9,042
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I looked at those on Amazon and eBay 'til my eyes bled.
What I wanted was a tool that would give me the best cold weld possible...and those don't. . Here is what I wanted but not for $140. Check out those sanitary cold welds! . The Terminal Tool by IDG Inc. - Hi Res Images
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Don . "Fully integrated people, in their transparency, tend to not be subject to mechanisms of defense, disguise, deceit, and fraudulence." - - Don R. 1994, an excerpt from My Ass From a Hole in the Ground - A Comparative View |
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12-17-2015, 02:02 PM
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You do not have permissi
Join Date: Aug 2001
Location: midwest
Posts: 39,830
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Connection is great. Corrosion is the killer.
Follow up with Heat Shrink Tubing - Wiring Products and Vaseline and Gardner Bender 4 fl. oz. Liquid Electrical Tape - Black-LTB-400 - The Home Depot
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Meanwhile other things are still happening. |
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12-17-2015, 07:42 PM
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DIY baby!!
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Bone stock 1974 911S Targa. 1972 914/4 Race Car |
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12-17-2015, 08:22 PM
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Carrera
1970/1982 Porsche 914-6/911SC 2.7 RS
1976 Porsche Carrera 3.0
1995 Porsche 993 Carrera Coupe
1974 Porsche 911S Targa
